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Books in Metals processing

  • Complete Casting Handbook

    Metal Casting Processes, Metallurgy, Techniques and Design
    • 3rd Edition
    • John Campbell
    • English
    Complete Casting Handbook: Metal Casting Processes, Metallurgy, Techniques and Design, Third Edition provides modern principles and processes in both breadth and depth while also retaining a clear, practical focus. The book has a unique viewpoint, interpreting the behavior of castings and metals as a whole, in terms of their bifilm content, the largely invisible casting defects which control much of the structure and behavior of metals. This new edition has been thoroughly revised, with updated sections on extended fluidity, additive manufacturing of molds, porosity as an entrainment defect, tensile properties and other failure aspects, metrology and much more. The third edition has also been updated to include two brand new chapters, one focused on avoidance of fracture through good casting, and the other on sustainability in the casting industry.
  • Treatise on Process Metallurgy

    Volume 3: Industrial Processes
    • 2nd Edition
    • Seshadri Seetharaman + 4 more
    • English
    Treatise on Process Metallurgy: Volume Three, Industrial Processes provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board.
  • Handbook of Metal Injection Molding

    • 2nd Edition
    • Donald F. Heaney
    • English
    Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys and precious metals. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering.
  • Complete Casting Handbook

    Metal Casting Processes, Metallurgy, Techniques and Design
    • 2nd Edition
    • John Campbell
    • English
    Campbell’s Complete Casting Handbook: Metal Casting Processes, Techniques and Design, Second Edition provides an update to the first single-volume guide to cover modern principles and processes in such breadth and depth, while also retaining a clear, practical focus. The work has a unique viewpoint, interpreting the behavior of castings, and metals as a whole, in terms of their biofilm content, the largely invisible casting defects which control much of the structure and behavior of metals. This new edition includes new findings, many from John Campbell’s own research, on crack initiation, contact pouring, vortex gates, and the Cosworth Process.
  • Treatise on Process Metallurgy, Volume 3: Industrial Processes

    • 1st Edition
    • Seshadri Seetharaman
    • English
    Process metallurgy provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. Coverage is divided into three volumes, entitled Process Fundamentals, encompassing process fundamentals, extractive and refining processes, and metallurgical process phenomena; Processing Phenomena, encompassing ferrous processing; non-ferrous processing; and refractory, reactive and aqueous processing of metals; and Industrial Processes, encompassing process modeling and computational tools, energy optimization, environmental aspects and industrial design. The work distils 400+ years combined academic experience from the principal editor and multidisciplinary 14-member editorial advisory board, providing the 2,608-page work with a seal of quality. The volumes will function as the process counterpart to Robert Cahn and Peter Haasen’s famous reference family, Physical Metallurgy (1996)--which excluded process metallurgy from consideration and which is currently undergoing a major revision under the editorship of David Laughlin and Kazuhiro Hono (publishing 2014). Nevertheless, process and extractive metallurgy are fields within their own right, and this work will be of interest to libraries supporting courses in the process area.
  • Primer on Flat Rolling

    • 2nd Edition
    • John G. Lenard
    • English
    Primer on Flat Rolling is a fully revised second edition, and the outcome of over three decades of involvement with the rolling process. It is based on the author's yearly set of lectures, delivered to engineers and technologists working in the rolling metal industry. The essential and basic ideas involved in designing and analysis of the rolling process are presented. The book discusses and illustrates in detail the three components of flat rolling: the mill, the rolled metal, and their interface. New processes are also covered; flexible rolling and accumulative roll-bonding. The last chapter contains problems, with solutions that illustrate the complexities of flat rolling. New chapters include a study of hot rolling of aluminum, contributed by Prof. M. Wells; advanced applications of the finite element method, by Dr. Yuli Liu and by Dr. G. Krallics; roll design by Dr. J. B. Tiley and the history of the development of hot rolling mills, written by Mr. D. R. Adair and E. B. Intong. Engineers, technologists and students can all use this book to aid their planning and analysis of flat rolling processes.
  • Corrosion Testing for Metal Finishing

    Institute of Metal Finishing
    • 1st Edition
    • V. E. Carter
    • English
    Corrosion Testing for Metal Finishing provides metal finishers with a range of test methods as well as guidance in the choice of method for a particular finish. There is a wide range of corrosion test methods available, the majority being the subject of Standard Specifications or being brought to Standards status. With many product Standards there is a choice of test methods available to met the Standard requirements. It is hoped that the relevant choice may be obtained more easily as a result of the information published in this book. The book outlines the apparatus and procedure for each test method and discusses its applicability to different metals and finishes. Indications are given of the nature and extent of the corrosion which develops in the test. Reference is also made to the relevant Standards for each test method. The book begins with a discussion of the basic requirements for corrosion testing of finished metal products. Subsequent chapters are devoted to testing procedures such as humidity tests, salt fog tests, industrial atmosphere test, porosity test, and anti-perspiration tests.
  • Metals Reference Book

    • 5th Edition
    • Colin J. Smithells
    • English
    Metals Reference Book presents a convenient summary of data concerning to metallurgy. It discusses the guidance for dealing with laboratory accidents. It addresses the radioactive isotopes and radiation sources. Some of the topics covered in the book are the x-ray crystallography; excitation of x-rays; rotating crystal methods; powder methods; the wide angle method; the Laue method; the intensity of x-ray reflections; derivation of accurate unit cell dimensions in crystals; and the schoenflies system of point- and space-group notation. The Hermann-Mauguin system of point- and space-group notation is fully covered. The structures of metals, metalloids, and there compounds is discussed in detail. The text describes in depth the metallurgically important minerals. The metallic systems of unlimited mutual solubility are presented completely. A chapter is devoted to the respiratory syncytial virus. Another section focuses on the physical properties of molten salts. The book can provide useful information to mineralogists, chemists, students, and researchers.
  • Introduction to the Physical Metallurgy of Welding

    • 2nd Edition
    • Kenneth Easterling
    • English
    Introduction to the Physical Metallurgy of Welding deals primarily with the welding of steels, which reflects the larger volume of literature on this material; however, many of the principles discussed can also be applied to other alloys. The book is divided into four chapters, in which the middle two deal with the microstructure and properties of the welded joint, such as the weld metal and the heat-affected zone. The first chapter is designed to provide a wider introduction to the many process variables of fusion welding, particularly those that may influence microstructure and properties, while the final chapter is concerned with cracking and fracture in welds. A comprehensive case study of the Alexander Kielland North Sea accommodation platform disaster is also discussed at the end. The text is written for undergraduate or postgraduate courses in departments of metallurgy, materials science, or engineering materials. The book will also serve as a useful revision text for engineers concerned with welding problems in industry.
  • Microstructure Evolution in Metal Forming Processes

    • 1st Edition
    • J Lin + 2 more
    • English
    Monitoring and control of microstructure evolution in metal processing is essential in developing the right properties in a metal. Microstructure evolution in metal forming processes summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes.Part one reviews the general principles involved in understanding and controlling microstructure evolution in metal forming. Techniques for modelling microstructure and optimising processes are explored, along with recrystallisation, grain growth, and severe plastic deformation. Microstructure evolution in the processing of steel is the focus of part two, which reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels. Part three examines microstructure evolution in the processing of other metals, including ageing behaviour in the processing of aluminium and microstructure control in processing nickel, titanium and other special alloys.With its distinguished editors and international team of expert contributors, Microstructure evolution in metal forming processes is an invaluable reference tool for metal processors and those using steels and other metals, as well as an essential guide for academics and students involved in fundamental metal research.
  • The Science and Engineering of Cutting

    The Mechanics and Processes of Separating, Scratching and Puncturing Biomaterials, Metals and Non-metals
    • 1st Edition
    • Tony Atkins
    • English
    The materials mechanics of the controlled separation of a body into two or more parts – cutting – using a blade or tool or other mechanical implement is a ubiquitous process in most engineering disciplines. This is the only book available devoted to the cutting of materials generally, the mechanics of which (toughness, fracture, deformation, plasticity, tearing, grating, chewing, etc.) have wide ranging implications for engineers, medics, manufacturers, and process engineers, making this text of particular interest to a wide range of engineers and specialists.
  • Metallic Multilayers and their Applications

    Theory, Experiments, and Applications related to Thin Metallic Multilayers
    • 1st Edition
    • Volume 4
    • Gayanath Fernando
    • English
    Thin Metallic multilayer films have become an important part in today's computer technology. The giant magnetoresistance (GMR) effect, which plays a central role here, was discovered in the late 1980s. This can be essentially described as the effect of a magnetic field on the electron transport leading to significant changes in the resistance. Other aspects of multilayers systems, such as stability, growth, confinement are also addressed. Theoretical and experimental methods used in such work are described in some detail, with special emphasis on density functional and spin density functional theories. Magnetic anisotropy in thin films is also discussed while addressing unresolved issues and new results from exchange-bias experiments.
  • Primer on Flat Rolling

    • 1st Edition
    • John G. Lenard
    • English
    Primer for Flat Rolling is the outcome of over three decades of involvement with the rolling process. It is based on the author's yearly set of lectures, delivered to engineers and technologists working in the rolling metal industry. The essential and basic ideas involved in designing and analysis of the rolling process are presented. The three components of flat rolling: the mill, the rolled metal and their interface are discussed and illustrated in detail. New processes are also mentioned; flexible rolling and accumulative roll-bonding. The last chapter contains problems, the solutions of which will aid in appreciating the complexities of flat rolling.The aim is to introduce, the engineers, technologists and students, to the background of this field to ease their planning and analyzing of processes.
  • Metallic Chains / Chains of Metals

    • 1st Edition
    • Volume 1
    • Michael Springborg + 1 more
    • English
    The present book describes a large variety of different types of chain systems (nanowires), including shorter chains that are artificially produced for instance in break-junction experiments, chains synthesized as guests inside the channels of a host crystal, crystalline chain compounds, organic polymers (synthetic metals), and charge-transfer salts, thus covering an unusual wealth of systems. Both experimental and theoretical studies are discussed. Particular emphasis is put on illustrating the special phenomena that occur in such quasi-one-dimensiona... systems, and how theoretical and experimental efforts have been used in identifying those properties that are specific for truly one-dimensional systems from those of quasi-one-dimensiona... systems. Moreover, it is shown that metallic chains can be found in a large range of systems, but also that chains of metals not always are metallic.
  • Castings Practice

    The Ten Rules of Castings
    • 1st Edition
    • John Campbell
    • English
    Each chapter of Professor Cambell's new book Castings Practice will take a look at one of his 10 rules. It is to be expected that the Rules wil one day be taken as an outline or blueprint for an international specification on the methods for making reliable castings.John Cambell has over two decades of experience in the casting industry and is the author of over 40 technical papers and patents. He has become well-known in the foundry industry as the originator of the Cosworth casting process, which is becoming accepted throughout the world as a new production process for the casting of cylinder heads and blocks. He is now Federal Mogul Professor of Casting Technology at the University of Birmingham.
  • Metal Forming Science and Practice

    A State-of-the-Art Volume in Honour of Professor J.A. Schey's 80th Birthday
    • 1st Edition
    • J.G. Lenard
    • English
    This publication has been written to honour the contribution to science and education made by the Distinguished Professor Emeritus Professor Schey on his eightieth birthday. The contributors to his book are among the countless researchers who have read, studied and learned from Professor Schey's work, which includes books, research monographs, invited papers, keynote papers, scientific journals and conferences. The topics include manufacturing, sheet and bulk metal forming and tribology, amongst others. The topics included in this book include: John Schey and value-added manufacturing; Surface finish and friction in cold-metal rolling; Direct observation of interface for tribology in metal forming; An examination of the coefficient of friction; Studies on micro plasto hydrodynamic lubrication in metal forming; Numerical simulation of sheet metal forming; Geometric and mechanics model of sheet forming; Modelling and optimisation of metal forming processes; The mathematical modelling of hot rolling steel; Identification of rheological and tribological parameters; Oxide behaviour in hot rolling; Friction, lubrication and surface response in wire drawing; and Modelling and control of temper rolling and skin pass rolling.
  • The Aluminium Industry

    • 1st Edition
    • James R. King
    • English
    Aluminium is the most abundant metal in the Earth's crust but, because aluminium was isolated experimentally only in 1827 and produced in commercial quantities only after 1886, its production and use is many times less than that of iron. However over twice as much aluminium is produced as copper and the annual percentage growth in its consumption between 1985 and 1998 at 2.8% is significantly greater than that of iron and steel.The aluminium industry provides an in-depth overview of the international aluminium trade at the turn of the millennium. Its clearly presented information, analysis and statistics bring the industry into sharp focus – from extraction and refining to applications, markets, prices and future trends.The aluminium industry is essential reading for:Professionals whose businesses participate in, supply or buy from any part of the aluminium industryThe finance community with investment interests in the metals or raw materials industriesEngineers needing an overview of the structure and commercial operation of the aluminium industryGovernment policy makers and all those needing an introduction to the industry or a training resource for new entrantsRead this guide and find out about:How the aluminium industry has developed from its earliest beginningsHow the key raw materials, bauxite and alumina are processedWhy technical trends are changing the production of aluminiumHow primary aluminium is pricedThe role of recycled aluminium metalHow demand is changing and the main applications for aluminium products today and in the futureThe organisation of international trade, industry corporate structures and the key issues that will determine the industry's future
  • Tubular Wire Welding

    • 1st Edition
    • D Widgery
    • English
    The use of tubular, or as it is often known, flux-cored wire has grown dramatically in the last thirty years. It is a versatile and productive weld material with wide applications. Yet this book is the first to provide fabricators with a comprehensive and unvarnished account of what tubular wires can do and how they do it. Based on the author's fifteen years' experience of developing and applying tubular wires, it brings together information not previously available in one place, some of which has never been published.
  • Weldability of Ferritic Steels

    • 1st Edition
    • Norman Bailey
    • English
    This book is chiefly concerned with the conventional fusion welding processes and their problems and will be of value to practical welding engineers, inspectors and metallurgists. The author also has inmind the needs of those concerned with design and specification, recognising the importance of dealing with problems at the design stage.
  • Electrodeposition

    The Materials Science of Coatings and Substrates
    • 1st Edition
    • Jack W. Dini
    • English
    Electrodeposition allows the "tailoring" of surface properties of a bulk material or, in the case of electroforming, the entire part. Deposits can be produced to meet a variety of designer demands. For this reason and for the possibilities that exist in terms of "new materials" for a variety of applications, a thorough understanding of the materials science of electrodeposition is of utmost importance. This book provides that understanding.