Treatise on Process Metallurgy: Volume 5: Energy, Environment, and Future Aspects of Process Metallurgy, Second Edition is divided into two parts, with the first covering sustainable development as it pertains to process metallurgy, addressing issues arising from sustained economic growth, long-term mineral and metal supply, and energy requirements in metallurgical industries. It also examines energy resources, including fossil and renewable sources, and discusses the resource efficiency of the circular economy through simulation-based analyses. The second part delves into the future of metals production globally, with a focus on raw material and energy availability. It presents current CO2 emissions and future projections, with emphasis on reducing CO2 generation in steelmaking technologies. Additional topics discussed include flash smelting, FINEX process outlook, the rotary hearth furnace, and an extensive coverage of hydrogen steelmaking.
Metal Cutting: Theory, Selection and Design, Fifth Edition builds upon the more than forty- year history of this classic work which has been the go-to reference for individuals working in the area of metal cutting. This latest 5th edition covers the increased use of coated and ceramic cutting tool materials that have taken place since the 4th edition’s publication in 2000. The book includes a new extensive chapter on coated cutting tools and updated and expanded chapters on ceramic cutting tools and machinability. A discussion of wear mechanisms and their governing equations is included, as well as updates on tool micro-examination, use of the quick-stop method and tool temperature determination. Each chapter ends with a comprehensive bullet point summary. This book will be useful for those studying and teaching courses on metal cutting and machining processes at the advanced undergraduate and graduate level in universities, as well as professional materials scientists and mechanical engineers engaged in the industrial manufacturing sectors like those centred on automotive and aerospace component production.
Treatise on Process Metallurgy, Volume 2B: Unit Processes, presents various unit processes with an emphasis on mineral processing, hydrometallurgy, and electrochemical materials and energy processes. The book highlights the roles of these processes in beneficiation, rare-earth extraction, utilization of lean resources, coal extraction, and biofuels, reflecting the shift toward green and electrochemical processes. Basic knowledge of thermodynamics and kinetics is provided for better understanding of metallurgical processes. The first section of the book covers mineral processing, providing insight on comminution, separation processes, dewatering, and tailings disposal. The second section focuses on hydrometallurgy, discussing leaching, separation-purification, metal recovery, and battery materials, and the book concludes with a section studying electrochemical material and energy, featuring coverage of molten oxide electrolysis, molten carbonate fuel cells, various sensors, and ionic liquids. Each section also includes various case studies, demonstrating the use of the concepts in real-world settings.
Applied Welding Engineering: Processes, Codes and Standards, Third Edition, provides expert advice on how to comply with international codes and work them into "day-to-day" design, construction and inspection. This new edition covers advances in automation and robotic welding in advanced manufacturing, the applications of friction stir welding, and standards and codes. The science of metallurgy, including Alloys, Physical Metallurgy, Structure of Materials, Non-Ferrous Materials, Mechanical Properties and Testing of Metals and Heal Treatment of Steels is also considered, as are Welding Metallurgy, Welding Processes, Nondestructive Testing and Codes and Standards. Case studies bridge the gap between theory and the world of welding engineering. Other topics cover Mechanical Properties and Testing of Metals, Heat Treatment of Steels, Effect of Heat on Material During Welding, Stresses, Shrinkage and Distortion in Welding, Welding, Corrosion Resistant Alloys-Stainless Steel, Welding Defects and Inspection, Codes, Specifications and Standards.
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.
Friction Stir Processing of 2XXX Aluminum Alloys including Al-Li Alloys is the latest edition in the Friction Stir Welding and Processing series and examines the application of friction stir welding to high strength 2XXX series alloys, exploring the past and current developments in the field. The book features recent research showing significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products including transportation, particularly the aerospace sector. The 2XXX series aluminum alloys are the premium aluminum alloys used in aerospace. The book includes discussion of the potential future directions for further optimization, and is designed for both practicing engineers and materials scientists, as well as researchers in the field.
Friction Stir Welding of High Strength 7XXX Aluminum Alloys is the latest edition in the Friction Stir series and summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products in transportation, particularly the aerospace sector. The 7XXX series aluminum alloys are the premium aluminum alloys used in aerospace. These alloys are typically not weldable by fusion techniques and considerable effort has been expended to develop friction stir welding parameters. Research in this area has shown significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. The book summarizes those results and includes discussion of the potential future directions for further optimization.
Hot-Dip Galvanizing of Steel Structures contains practical information that is useful for both researchers in hot-dip galvanizing and engineers, designers, and inspectors. The book draws from the empirical experience and research of the authors, complementing the current state of knowledge of morphological variations of the coating and causes of coating delamination. The book includes chapters devoted to qualitative tests of the coating, and to methods of making corrections. A section describing the principle of protecting steel against corrosion through zinc coating is also provided, along with an extensive chapter on the principles of good design for hot-dip galvanizing. The chapter related to the safety of hot-dip galvanized steel structures offers a new hypothesis about the mechanism of nucleation of LMAC cracks during hot-dip galvanizing, thus enriching the knowledge regarding this phenomenon.
Motivated by international competition and an easy access to high-speed computers the manufacturing and materials processing industry has seen many changes in recent times. New techniques are constantly being devloped based on a broad range of basic sciences including physics, chemistry and particularly thermal-fluids sciences and kinetics. In order to produce and treat massive products, the industry is also in need of a very wide range of engineering knowledge and skill for integrating metallurgy, mechanics, electricity, transport phenomena, instrumentation and computer control.This monograph covers a part of these demands, namely by presenting the available knowledge on transport phenomena in manufacturing and materials processing. It is divided into four parts. Part I deals with the fundamentals of transport phenomena, including the transfer of momentum, energy, mass, electric and magnetic properties. Parts II and III are concerned with applications of the fundamentals in transport phenomena occurring in manufacturing and materials processing, respectively. Emphasis has been placed on common aspects of both discciplines, such as forming, machining, welding, casting, injection molding, surface processes, heating and cooling, solidification, crystal growth and diffusion. Part IV deals with beam technology and microgravity, two topics of current importance.
Wire Technology: Process Engineering and Metallurgy, Second Edition, covers new developments in high-speed equipment and the drawing of ultra-high strength steels, along with new computer-based design and analysis software and techniques, including Finite Element Analysis. In addition, the author shares his design and risk prediction calculations, as well as several new case studies. New and extended sections cover measurement and instrumentation, die temperature and cooling, multiwire drawing, and high strength steel wire. Coverage of process economics has been greatly enhanced, including an exploration of product yields and cost analysis, as has the coverage of sustainability aspects such as energy use and recycling. As with the first edition, questions and problems are included at the end of each chapter to reinforce key concepts.