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Elsevier

Books in Metals processing

  • Deformation Processing of High Entropy Alloys

    • 1st Edition
    • Bharat Gwalani + 1 more
    • English
    Deformation Processing of High Entropy Alloys offers an in-depth exploration of the mechanical properties and processing methods of high entropy alloys (HEAs), covering topics such as microstructural evolution, deformation mechanisms, alloy composition, processing techniques, and various applications. The book provides an introduction to HEAs, outlining their differences from more traditional alloys before diving into more complex subjects such as their stability and metastability, their crystal structures, FCC- and BCC-based HEAs, as well as thermomechanical treatments and their mechanical properties. Deformation processing techniques, solid state processing methods, and additive manufacturing of HEAs are each discussed as well, as are modeling and simulation approaches. Finally, a broad range of applications and limitations for these cutting-edge materials are also covered.

  • Mechanics, Additive Manufacturing, and Applications of High-Entropy Alloys

    • 1st Edition
    • Muhammad Abubaker Khan + 4 more
    • English
    Mechanics, Additive Manufacturing, and Applications of High-Entropy Alloys provides key insight into the mechanics, additive manufacturing, and application of high entropy alloys (HEAs). The book starts with chapters covering the dynamic mechanical and impact properties of these materials, theoretical models for strengthening HEAs and understanding various modes of failure, their low- and high-velocity impact behaviors, the design of lightweight HEAs, and much more. The book also features chapters outlining additive manufacturing techniques of HEAs, the effect of microstructures on their mechanical properties, and deformation mechanisms. The book concludes with chapters discussing the applications of HEAs, such as in lattice structures, high-energy absorption, nuclear energy, aerospace materials, as well as their recycling and sustainability.

  • Digital Technologies in Metal Casting

    Data Analytics, Simulation, Industry 4.0, and Artificial Intelligence
    • 1st Edition
    • Amit Sata + 2 more
    • English
    Digital Technologies in Metal Casting: Data Analytics, Simulation, Industry 4.0, and Artificial Intelligence focuses on integrating cutting-edge technology with metal casting, outlining simulation methods, data analytics, artificial intelligence, and other interactive and immersive technologies. The book starts with overviews of both metal casting and the technologies to be integrated before moving into chapters on the specific integration of those technologies into the metal casting process. The utilization of simulation, data analytics, artificial intelligence, cyber manufacturing, and more are highlighted, with each chapter covering specific use cases, commonly encountered challenges, and solutions for overcoming those challenges.

  • Metal Plasticity

    Experimental Characterization and Constitutive Modeling
    • 1st Edition
    • Yanshan Lou
    • English
    Metal Plasticity: Experimental Characterization and Constitutive Modeling outlines the fundamentals of plastic deformation of metals, related constitutive modeling techniques, and how best to apply these modeling techniques. The book summarizes the plastic behaviors of metals based on experimental observations while also reviewing related constitutive models used to determine their plastic deformation, including isotropic yield functions, anisotropic yield functions, asymmetric yield functions, anisotropic hardening yield functions, and more. It demonstrates the yield surfaces of functions under 2D plane stress, 3D plane stress with shear stress effect, and 3D triaxial loading, amongst others.The development of different plasticity models, including their form, parameters, calibration, accuracy, advantages, and disadvantages are outlined as well, and the book also summarizes and compares various models, emphasizing their costs and user-friendliness, thus allowing readers to select the model that best meets their needs.

  • Superalloys

    Strengthening Behavior of Precipitating Phases
    • 1st Edition
    • Jung Bahadur Singh
    • English
    Superalloys: Strengthening Behavior of Precipitating Phases covers the strengthening mechanisms associated with all types of precipitates that form in superalloys, synthesizing a vast body of literature on the strengthening behavior of these phases, with each chapter introducing fundamental metallurgical principles to help readers develop a clear understanding. It provides an in-depth exploration of the deformation mechanisms of intermetallic phases in superalloys, focusing on the interaction between matrix dislocations and these phases. The book is structured into seven chapters, each focusing on different aspects of superalloys, the strengthening precipitates, and their mechanisms. Chapter 1 provides an overview of superalloys, their classifications, compositions, and the various strengthening phases, also covering the reasons behind the varying strengthening behavior of different precipitates. Chapter 2 lays the foundation for understanding deformation and strengthening mechanisms in metals and alloys, while chapters 3, 4, and 5 each focus on the strengthening behavior and mechanisms of specific precipitates, γ′, γ″, and Ni2(Cr,Mo), respectively. Chapter 6 discusses the strengthening effects of the δ and η phases, which form at intermediate temperatures and play a crucial role in controlling grain size, enhancing creep and fatigue resistance. Chapter 7 examines the role of other strengthening agents, including oxides, borides, and carbides, which improve the high-temperature strength by impeding dislocation motion and grain boundary sliding.

  • Ultrasonic Shot Peening

    Fundamentals and Applications
    • 1st Edition
    • Fei Yin
    • English
    Ultrasonic Shot Peening: Fundamentals and Applications covers the fundamentals of this process, describing its mechanisms, numerical modeling of ultrasonic shot peening (USP), and experimental approaches to surface morphology evaluation during USP. Following sections discuss the fabrication of gradient nanostructured surfaces by USP, including surface nanocrystallization of stainless steel, high entropy alloys, titanium alloys, low-carbon steel, and copper. In addition, this section investigates the enhanced mechanical behaviors USP can provide in gradient nanostructured materials, such as improved strength-ductility, wear resistance, corrosion resistance, and fatigue resistance.The final section of the book outlines applications of USP and in-situ methods of producing nanograined metallic flakes and powders. A companion website with downloadable code and video clips is also included.

  • Data Science in Metal Forming

    • 1st Edition
    • Li-Liang Wang + 1 more
    • English
    Data Science in Metal Forming provides readers with a framework to collect, visualize, analyze, and characterize metal forming metadata, thus enabling improved design, more efficient production, and more effective application of a range of metals. Chapters introduce concepts and discuss industry 4.0, digital manufacturing, and more. Other sections feature case studies of metal forming data collection spanning several essential procedures and outline methods for data processing when lacking essential information.The book also includes data visualization techniques, insights into how to analyze data from various metal forming processes (stamping, hydroforming, incremental, extrusion, and more) and details on how readers can setup, manage, and most effectively apply their own data repositories.

  • Treatise on Process Metallurgy, Volume 2B

    Unit Processes
    • 2nd Edition
    • Seshadri Seetharaman + 4 more
    • English
    Treatise on Process Metallurgy, Volume 2B: Unit Processes, presents various unit processes with an emphasis on mineral processing, hydrometallurgy, and electrochemical materials and energy processes. The book highlights the roles of these processes in beneficiation, rare-earth extraction, utilization of lean resources, coal extraction, and biofuels, reflecting the shift toward green and electrochemical processes. Basic knowledge of thermodynamics and kinetics is provided for better understanding of metallurgical processes. The first section of the book covers mineral processing, providing insight on comminution, separation processes, dewatering, and tailings disposal. The second section focuses on hydrometallurgy, discussing leaching, separation-purificat... metal recovery, and battery materials, and the book concludes with a section studying electrochemical material and energy, featuring coverage of molten oxide electrolysis, molten carbonate fuel cells, various sensors, and ionic liquids. Each section also includes various case studies, demonstrating the use of the concepts in real-world settings.

  • Treatise on Process Metallurgy

    Volume 5: Energy, Environment, and Future Aspects of Process Metallurgy
    • 1st Edition
    • Seshadri Seetharaman + 3 more
    • English
    Treatise on Process Metallurgy: Volume 5: Energy, Environment, and Future Aspects of Process Metallurgy, Second Edition is divided into two parts, with the first covering sustainable development as it pertains to process metallurgy, addressing issues arising from sustained economic growth, long-term mineral and metal supply, and energy requirements in metallurgical industries. It also examines energy resources, including fossil and renewable sources, and discusses the resource efficiency of the circular economy through simulation-based analyses. The second part delves into the future of metals production globally, with a focus on raw material and energy availability. It presents current CO2 emissions and future projections, with emphasis on reducing CO2 generation in steelmaking technologies. Additional topics discussed include flash smelting, FINEX process outlook, the rotary hearth furnace, and an extensive coverage of hydrogen steelmaking.

  • Metal Cutting

    Theory, Selection, and Design
    • 5th Edition
    • Edward M. Trent + 2 more
    • English
    Metal Cutting, Fifth Edition builds upon the classic work that has for decades been the go-to reference for individuals working in the area of metal cutting. This revised edition, divided into four parts, features an extensive new chapter on coated cutting tools and updated and expanded chapters on ceramic cutting tools and machinability. A discussion of wear mechanisms and their governing equations is included, as are updates on tool micro examination, use of the quick-stop method, and tool temperature determination. Each chapter begins with a comprehensive bullet point summary and contents. The book will be useful for those studying and teaching courses on metal cutting and machining processes at the advanced undergraduate and graduate levels in universities as well as professional materials scientists and mechanical engineers in industrial manufacturing sectors centered on automotive and aerospace component production.

  • Applied Welding Engineering

    Processes, Codes, and Standards
    • 3rd Edition
    • Ramesh Singh
    • English
    Applied Welding Engineering: Processes, Codes and Standards, Third Edition, provides expert advice on how to comply with international codes and work them into "day-to-day" design, construction and inspection. This new edition covers advances in automation and robotic welding in advanced manufacturing, the applications of friction stir welding, and standards and codes. The science of metallurgy, including Alloys, Physical Metallurgy, Structure of Materials, Non-Ferrous Materials, Mechanical Properties and Testing of Metals and Heal Treatment of Steels is also considered, as are Welding Metallurgy, Welding Processes, Nondestructive Testing and Codes and Standards. Case studies bridge the gap between theory and the world of welding engineering. Other topics cover Mechanical Properties and Testing of Metals, Heat Treatment of Steels, Effect of Heat on Material During Welding, Stresses, Shrinkage and Distortion in Welding, Welding, Corrosion Resistant Alloys-Stainless Steel, Welding Defects and Inspection, Codes, Specifications and Standards.

  • Advanced Machining Processes of Metallic Materials

    Theory, Modelling, and Applications
    • 2nd Edition
    • Wit Grzesik
    • English
    Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.

  • Friction Stir Welding of 2XXX Aluminum Alloys including Al-Li Alloys

    • 1st Edition
    • Rajiv S. Mishra + 1 more
    • English
    Friction Stir Processing of 2XXX Aluminum Alloys including Al-Li Alloys is the latest edition in the Friction Stir Welding and Processing series and examines the application of friction stir welding to high strength 2XXX series alloys, exploring the past and current developments in the field. The book features recent research showing significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products including transportation, particularly the aerospace sector. The 2XXX series aluminum alloys are the premium aluminum alloys used in aerospace. The book includes discussion of the potential future directions for further optimization, and is designed for both practicing engineers and materials scientists, as well as researchers in the field.

  • Friction Stir Welding of High Strength 7XXX Aluminum Alloys

    • 1st Edition
    • Rajiv S. Mishra + 1 more
    • English
    Friction Stir Welding of High Strength 7XXX Aluminum Alloys is the latest edition in the Friction Stir series and summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products in transportation, particularly the aerospace sector. The 7XXX series aluminum alloys are the premium aluminum alloys used in aerospace. These alloys are typically not weldable by fusion techniques and considerable effort has been expended to develop friction stir welding parameters. Research in this area has shown significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. The book summarizes those results and includes discussion of the potential future directions for further optimization.

  • Hot-Dip Galvanizing of Steel Structures

    • 1st Edition
    • Vlastimil Kuklik + 1 more
    • English
    Hot-Dip Galvanizing of Steel Structures contains practical information that is useful for both researchers in hot-dip galvanizing and engineers, designers, and inspectors. The book draws from the empirical experience and research of the authors, complementing the current state of knowledge of morphological variations of the coating and causes of coating delamination. The book includes chapters devoted to qualitative tests of the coating, and to methods of making corrections. A section describing the principle of protecting steel against corrosion through zinc coating is also provided, along with an extensive chapter on the principles of good design for hot-dip galvanizing. The chapter related to the safety of hot-dip galvanized steel structures offers a new hypothesis about the mechanism of nucleation of LMAC cracks during hot-dip galvanizing, thus enriching the knowledge regarding this phenomenon.

  • Transport Phenomena in Manufacturing and Materials Processing

    • 1st Edition
    • Volume 6
    • W.-J. Yang + 2 more
    • A.S. Mujumdar
    • English
    Motivated by international competition and an easy access to high-speed computers the manufacturing and materials processing industry has seen many changes in recent times. New techniques are constantly being devloped based on a broad range of basic sciences including physics, chemistry and particularly thermal-fluids sciences and kinetics. In order to produce and treat massive products, the industry is also in need of a very wide range of engineering knowledge and skill for integrating metallurgy, mechanics, electricity, transport phenomena, instrumentation and computer control.This monograph covers a part of these demands, namely by presenting the available knowledge on transport phenomena in manufacturing and materials processing. It is divided into four parts. Part I deals with the fundamentals of transport phenomena, including the transfer of momentum, energy, mass, electric and magnetic properties. Parts II and III are concerned with applications of the fundamentals in transport phenomena occurring in manufacturing and materials processing, respectively. Emphasis has been placed on common aspects of both discciplines, such as forming, machining, welding, casting, injection molding, surface processes, heating and cooling, solidification, crystal growth and diffusion. Part IV deals with beam technology and microgravity, two topics of current importance.

  • Wire Technology

    Process Engineering and Metallurgy
    • 2nd Edition
    • Roger N. Wright
    • English
    Wire Technology: Process Engineering and Metallurgy, Second Edition, covers new developments in high-speed equipment and the drawing of ultra-high strength steels, along with new computer-based design and analysis software and techniques, including Finite Element Analysis. In addition, the author shares his design and risk prediction calculations, as well as several new case studies. New and extended sections cover measurement and instrumentation, die temperature and cooling, multiwire drawing, and high strength steel wire. Coverage of process economics has been greatly enhanced, including an exploration of product yields and cost analysis, as has the coverage of sustainability aspects such as energy use and recycling. As with the first edition, questions and problems are included at the end of each chapter to reinforce key concepts.

  • Applied Welding Engineering

    Processes, Codes, and Standards
    • 2nd Edition
    • Ramesh Singh
    • English
    A practical and in-depth guide to materials selection, welding techniques, and procedures, Applied Welding Engineering: Processes, Codes and Standards, provides expert advice for complying with international codes as well as working them into "day to day" design, construction and inspection activities. New content in this edition covers the standards and codes of the Canadian Welding Society, and the DNV standards in addition to updates to existing coverage of the American Welding Society, American Society of Mechanical Engineers, The Welding Institute (UK). The book’s four part treatment starts with a clear and rigorous exposition of the science of metallurgy including but not limited to: Alloys, Physical Metallurgy, Structure of Materials, Non-Ferrous Materials, Mechanical Properties and Testing of Metals and Heal Treatment of Steels. This is followed by applications: Welding Metallurgy & Welding Processes, Nondestructive Testing, and Codes and Standards. Case studies are included in the book to provide a bridge between theory and the real world of welding engineering. Other topics addressed include: Mechanical Properties and Testing of Metals, Heat Treatment of Steels, Effect of Heat on Material During Welding, Stresses, Shrinkage and Distortion in Welding, Welding, Corrosion Resistant Alloys-Stainless Steel, Welding Defects and Inspection, Codes, Specifications and Standards.

  • Friction Stir Casting Modification for Enhanced Structural Efficiency

    A Volume in the Friction Stir Welding and Processing Book Series
    • 1st Edition
    • Saumyadeep Jana + 2 more
    • English
    Friction Stir Casting Modification for Enhanced Structural Efficiency: A Volume in the Friction Stir Welding and Processing Book Series summarizes current research and applications of friction stir processing techniques for casting modification. Research in this area has shown significant benefit in terms of fatigue performance as a result of friction stir processing. This book addresses the latest research, providing readers with a summary of these results and new guidelines for designers.

  • Friction Stir Welding of Dissimilar Alloys and Materials

    • 1st Edition
    • Nilesh Kulkarni + 2 more
    • English
    This book will summarize research work carried out so far on dissimilar metallic material welding using friction stir welding (FSW). Joining of dissimilar alloys and materials are needed in many engineering systems and is considered quite challenging. Research in this area has shown significant benefit in terms of ease of processing, material mixing, and superior mechanical properties such as joint efficiencies. A summary of these results will be discussed along with potential guidelines for designers.

  • Welding and Joining of Advanced High Strength Steels (AHSS)

    • 1st Edition
    • Mahadev Shome + 1 more
    • English
    Welding and Joining of Advanced High Strength Steels (AHSS): The Automotive Industry discusses the ways advanced high strength steels (AHSS) are key to weight reduction in sectors such as automotive engineering. It includes a discussion on how welding can alter the microstructure in the heat affected zone, producing either excessive hardening or softening, and how these local changes create potential weaknesses that can lead to failure. This text reviews the range of welding and other joining technologies for AHSS and how they can be best used to maximize the potential of AHSS.

  • Principles of Metal Surface Treatment and Protection

    Pergamon International Library of Science, Technology, Engineering and Social Studies: International Series on Materials Science and Technology
    • 2nd Edition
    • Volume 28
    • D. R. Gabe
    • D. W. Hopkins
    • English
    Principles of Metal Surface Treatment and Protection deals with the principles of metal surface treatment and protection. Topics covered range from electrodeposition and hot dip coating to diffusion and non-metallic coatings, as well as oxide and conversion coatings. The theory of corrosion protection is also discussed. Comprised of eight chapters, this volume begins with an overview of the corrosion of metals and the scope of protection against corrosion, followed by a detailed treatment of electrodeposition. The discussion then turns to the principles of hot dipping as a coating method; the formation of a diffusion coating; and the role of a non-metallic coating in corrosion protection. Subsequent chapters focus on the protection of oxide films against corrosion by means of anodizing, phosphatizing, and the use of tin free steel; testing and selection of a particular coating for corrosion resistance applications; and the theory of corrosion protection. This book is intended for metal-finishing scientists and students of metallurgy and metal finishing.

  • Friction Stir Superplasticity for Unitized Structures

    A volume in the Friction Stir Welding and Processing Book Series
    • 1st Edition
    • Zongyi Ma + 1 more
    • English
    This book describes the fundamentals and potential applications of ‘friction stir superplasticity for unitized structures’. Conventional superplastic forming of sheets is limited to the thickness of 3 mm because the fine grained starting material is produced by rolling. Friction stir superplasticity has grown rapidly in the last decade because of the effectiveness of microstructural refinement. The thickness of the material remains almost constant, and that allows for forming of thick sheets/plates, which was not possible before. The field has reached a point where designers have opportunities to expand the extent of unitized structures, which are structures in which the traditional primary part and any supporting structures are fabricated as a single unit. With advanced optimization and material considerations, this class of structures can be lighter weight and more efficient, making them less costly, as well as mechanically less complex, reducing areas of possible failure.

  • Friction Stir Processing for Enhanced Low Temperature Formability

    A volume in the Friction Stir Welding and Processing Book Series
    • 1st Edition
    • Christopher B. Smith + 1 more
    • English
    The use of friction stir processing to locally modify the microstructure to enhanced formability has the potential to alter the manufacturing of structural shapes. There is enough research to put together a short monograph detailing the fundamentals and key findings. One example of conventional manufacturing technique for aluminum alloys involves fusion welding of 5XXX series alloys. This can be replaced by friction stir welding, friction stir processing and forming. A major advantage of this switch is the enhanced properties. However qualification of any new process involves a series of tests to prove that material properties of interest in the friction stir welded or processed regions meet or exceed those of the fusion welded region (conventional approach). This book will provide a case study of Al5083 alloy with some additional examples of high strength aluminum alloys.

  • Residual Stresses in Friction Stir Welding

    • 1st Edition
    • Nilesh Kulkarni + 2 more
    • English
    This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure.

  • Joining of Advanced Materials

    • 1st Edition
    • Messler + 1 more
    • English
    Provides an unusually complete and readable compilation of the primary and secondary options for joining conventional materials in non-conventional ways. Provides unique coverage of adhesive bonding using both organic and inorganic adhesives, cements and mortars. Focuses on materials issues without ignoring issues related to joint design, production processing, quality assurance, process economics, and joining performance in service.Joining of advanced materials is a unique treatment of joining of both conventional and advanced metals andalloys, intermetallics, ceramics, glasses, polymers, and composites with polymeric, metallic, ceramic, intermetallic and carbon matrices in similar and dissimilar combinations. Suitable for undergraduate and graduate students in engineering in addition to practicing engineers, this book treats in detail mechanical joining with conventional and advanced fasteners or integral design features, adhesive bonding, fusion and non-fusion welding, brazing, soldering, thermal spraying, and synergistic combinations of weld-bonding, weld-brazing, rivet-bonding. In addition, the book addresses materials issues, joint design, production processing, quality assurance, process economics, and joint performance in service.

  • Stability in the Dynamics of Metal Cutting

    • 1st Edition
    • Volume 22
    • S.T. Chiriacescu
    • English
    Numerous models have been proposed for the study of the dynamic behaviour of cutting tools. An analysis of the main works published over the past 20 years reveal a lack of general methodology in the mathematical modelling of the dynamic cutting process (CP) and in the elastic structure (ES), as well as the absence of efficient and general methods for identifying the conditions under which the amplitudes of the vibration chatter between tool and workpiece can become problematic.This book provides a thorough review on the mathematical modelling and stability analysis of the dynamic machining system, presenting solutions for the practical problems that can be encountered. The practical points of the stability and instability of the DMS are discussed, together with various aspects of the modelling and identification of the CP and ES systems. The latest findings are examined in the context of a general study using matrix equations. Such a study on the matrix method is timely in view of the rapid spread in the use of mini and micro-computers.Base... on the matrix equations of the CP and ES systems, the general equations of the DMS with time-invariant parameters are established, and various procedures for the actual stability analysis of this system are presented. Many examples are accompanied by illustrations which also provide adequate practical instructions for other problems in the stability analysis of the DMS. The last part of the book deals with the modelling and stability analysis of the DMS with time-varying parameters, random parameters and random input. The work is addressed primarily to those interested in the design and exploitation of machine tools in both industry and research. It will also be of interest to applied mathematicians, and can be used as a reference book for advanced courses in mechanical engineering.

  • Diffusion Bonding of Materials

    • 1st Edition
    • N.F. Kazakov
    • English
    Diffusion Beading of Materials is an attempt to pool the experience in vacuum diffusion bonding accumulated by a number of mechanical engineering works, research establishments, and colleges. The book discusses the principal bonding variables and recommended procedures for diffusion bonding in vacuum; the equipment for diffusion bonding and production rate; and the mechanization and automation of equipment. The text also describes the diffusion bonding of steels; the bonding of cast iron and cast iron to steel; and the bonding of dissimilar metals and alloys. The bonding of refractory and active metals and their alloys; the bonding of high-temperature alloys, nickel and nickel alloys; and the bonding of cemented carbides and of a cemented carbide to steel are also considered. The book further tackles the repair and reconditioning by diffusion bonding; the bonding of porous materials; and diffusion metallurgy. The text also encompasses nonmetals and their joining to metals; quality control of diffusion-bonded joints; accident prevention; and cleanliness in vacuum diffusion bonding.

  • Encyclopedia of Materials Characterization

    Surfaces, Interfaces, Thin Films
    • 1st Edition
    • Charles Evans + 2 more
    • English
    Encyclopedia of Materials Characterization is a comprehensive volume on analytical techniques used in materials science for the characterization of surfaces, interfaces and thin films. This flagship volume in the Materials Characterization Series is a unique, stand-alone reference for materials science practitioners, process engineers, students and anyone with a need to know about the capabilities available in materials analysis. An encyclopedia of 50 concise articles, this book will also be a practical companion to the forthcoming books in the Series. It describes widely-ranging techniques in a jargon-free manner and includes summary pages for each technique to supply a quick survey of its capabilities.

  • Design of Welded Tubular Connections

    Basis and Use of AWS Code Provisions
    • 1st Edition
    • Volume 37
    • P.W. Marshall
    • English
    Although tubular structures are reasonably well understood by designers of offshore platforms, onshore applications often suffer from "learning curve" problems, particularly in the connections, tending to inhibit the wider use of tubes. This book was written primarily to help this situation. Representing 25 years of work by one of the pioneers in the field of tubular structures, the book covers research, synthesis of design criteria, and successful application to the practical design, construction, inspection, and lifetime monitoring of major structures. Written by the principal author of the AWS D1.1 Code Provisions for Tubular Structures this book is intended to be used in conjunction with the AWS Structural Welding Code - Steel, AWS D1.1-88 published by the American Welding Society, Miami, FL, USA. Users of this Code, writers of other codes, students and researchers alike will find it an indispensable source of background material in their work with tubular structures.

  • Hot Isostatic Pressing '93

    • 1st Edition
    • L. Delaey + 1 more
    • English
    Various topics related to Hot Isostatic Pressing are presented in this volume. As well as papers on more general aspects of HIPing, the papers are organised into four groups: metals and alloys, ceramics, HIP-engineering, and HIP-fundamentals. Castings, powder metallurgy, intermetallics, surface engineering and diffusion bounding are covered in the first group. The papers on ceramics give special attention to HIPing of structural and functional ceramics as well as to ceramic composites. Some interesting HIP-engineering innovations are presented on HIP equipment and HIP-technology. The papers which discuss HIP-fundamentals focus around materials modelling and component modelling.

  • Modeling and Simulation of Mineral Processing Systems

    • 1st Edition
    • R. Peter King
    • English
    Dr. R. Peter King covers the field of quantitative modeling of mineral processing equipment and the use of these models to simulate the actual behavior of ore dressing and coal washing as they are configured to work in industrial practice. The material is presented in a pedagogical style that is particularly suitable for readers who wish to learn the wide variety of modeling methods that have evolved in this field. The models vary widely from one unit type to another. As a result each model is described in some detail. Wherever possible model structure is related to the underlying physical processes that govern the behaviour of particulate material in the processing equipment. Predictive models are emphasised throughout so that, when combined, they can be used to simulate the operation of complex mineral processing flowsheets. The development of successful simulation techniques is a major objective of the work that is covered in the text.

  • Duplex Systems

    Hot-dip Galvanizing Plus Painting
    • 1st Edition
    • J.F.H. van Eijnsbergen
    • English
    This book is unique in several aspects.• It is the first comprehensive text ever written on the subject of duplex systems, which is the generic term for painted hot-dip galvanized steel.• Both the traditional batch hot-dip galvanizing process and the modern sheet galvanizing processes are covered.• The author offers a combination of practical information, which will enable the engineer to select the proper materials, and scientific background information.• The practical guidelines are backed up and supported by an impressive amount of technical and scientific discussions and justifications.• Modern surface analysis tools and recent applications are described.• The world literature on the subject matter is covered and is up to date.Duplex systems, which are based on the synergistic effect of galvanizing and painting, offer maximum protection against corrosion of steel surfaces in environments where galvanized steel alone cannot offer a sufficiently long resistance against rust formation. Since adhesion problems can be eliminated by the correct application of special paint products, and by sophisticated surface pretreatment and modern surface analyzing methods, duplex systems are nowadays used in a large number of industrial and domestic applications. Major savings can thus be achieved on materials and maintenance cost. Duplex systems serve also where colour is required, e.g. for aesthetic reasons, for enhancing visibility or for camouflaging.The author of this book has an unsurpassed experience in this field and the many case histories of successful (and unsuccessful) use of duplex systems for corrosion prevention provide a wealth of practical information. Including 108 colour illustrations, the book will be useful to a large group of industries, such as the paint, metallurgical, galvanizing, building, automotive, electrical and chemical industries.

  • Phase Transformations in Steels

    Diffusionless Transformations, High Strength Steels, Modelling and Advanced Analytical Techniques
    • 1st Edition
    • Elena Pereloma + 1 more
    • English
    The processing-microstru... relationships in steels continue to present challenges to researchers because of the complexity of phase transformation reactions and the wide spectrum of microstructures and properties achievable. This major two-volume work summarises the current state of research on phase transformations in steels and its implications for the emergence of new steels with enhanced engineering properties.Volume 2 reviews current research on diffusionless transformations and phase transformations in high strength steels, as well as advances in modelling and analytical techniques which underpin this research. Chapters in part one discuss the crystallography and kinetics of martensite transformations, the morphology, substructure and tempering of martensite as well as shape memory in ferrous alloys. Part two summarises research on phase transformations in high strength low alloy (HSLA) steels, transformation induced plasticity (TRIP)-assisted multiphase steels, quenched and partitioned steels, advanced nanostructured bainitic steels, high manganese twinning induced plasticity (TWIP) and maraging steels. The final two parts of the book review advances in modelling and the use of advanced analytical techniques to improve our understanding of phase transformations in steels.With its distinguished editors and distinguished international team of contributors, the two volumes of Phase transformations in steels is a standard reference for all those researching the properties of steel and developing new steels in such areas as automotive engineering, oil and gas and energy production.

  • Advances in Wrought Magnesium Alloys

    Fundamentals of Processing, Properties and Applications
    • 1st Edition
    • Colleen Bettles + 1 more
    • English
    This important book summarises the wealth of recent research on our understanding of process-property relationships in wrought magnesium alloys and the way this understanding can be used to develop a new generation of alloys for high-performance applications.After an introductory overview of current developments in wrought magnesium alloys, part one reviews fundamental aspects of deformation behaviour. These chapters are the building blocks for the optimisation of processing steps covered in part two, which discusses casting, extrusion, rolling and forging technologies. The concluding chapters cover applications of wrought magnesium alloys in automotive and biomedical engineering.With its distinguished editors, and drawing on the work of leading experts in the field, Advances in wrought magnesium alloys is a standard reference for those researching, manufacturing and using these alloys.

  • Welding and Joining of Magnesium Alloys

    • 1st Edition
    • L Liu
    • English
    Due to the wide application of magnesium alloys in metals manufacturing, it is very important to employ a reliable method of joining these reactive metals together and to other alloys. Welding and joining of magnesium alloys provides a detailed review of both established and new techniques for magnesium alloy welding and their characteristics, limitations and applications.Part one covers general issues in magnesium welding and joining, such as welding materials, metallurgy and the joining of magnesium alloys to other metals such as aluminium and steel. The corrosion and protection of magnesium alloy welds are also discussed. In part two particular welding and joining techniques are reviewed, with chapters covering such topics as inert gas welding, metal inert gas welding and laser welding, as well as soldering, mechanical joining and adhesive bonding. The application of newer techniques to magnesium alloys, such as hybrid laser-arc welding, activating flux tungsten inert gas welding and friction stir, is also discussed.With its distinguished editor and expert team of contributors, Welding and joining of magnesium alloys is a comprehensive reference for producers of primary magnesium and those using magnesium alloys in the welding, automotive and other such industries, as well as academic researchers in metallurgy and materials science.

  • Surface Engineering of Light Alloys

    Aluminium, Magnesium and Titanium Alloys
    • 1st Edition
    • Hanshan Dong
    • English
    The growing use of light alloys in industries such as aerospace, sports equipment and biomedical devices is driving research into surface engineering technologies to enhance their properties for the desired end use. Surface engineering of light alloys: Aluminium, magnesium and titanium alloys provides a comprehensive review of the latest technologies for modifying the surfaces of light alloys to improve their corrosion, wear and tribological properties.Part one discusses surface degradation of light alloys with chapters on corrosion behaviour of magnesium alloys and protection techniques, wear properties of aluminium-based alloys and tribological behaviour of titanium alloys. Part two reviews surface engineering technologies for light alloys including anodising, plasma electrolytic oxidation, thermal spraying, cold spraying, physical vapour deposition, plasma assisted surface treatment, PIII/PSII treatments, laser surface modification, ceramic conversion and duplex treatments. Part three covers applications for surface engineered light alloys including sports equipment, biomedical devices and plasma electrolytic oxidation and anodised aluminium alloys for spacecraft applications.With its distinguished editor and international team of contributors, Surface engineering of light alloys: Aluminium, magnesium and titanium alloys is a standard reference for engineers, metallurgists and materials scientists looking for a comprehensive source of information on surface engineering of aluminium, magnesium and titanium alloys.

  • Maraging Steels

    Modelling of Microstructure, Properties and Applications
    • 1st Edition
    • W Sha + 1 more
    • English
    Maraging steels are high-strength steels combined with good toughness. They are used particularly in aerospace and tooling applications. Maraging refers to the ageing of martensite, a hard microstructure commonly found in steels.Maraging steels: modelling of microstructure, properties and applications covers the following topics: Introduction to maraging steels; Microstructure of maraging steels; Mechanical properties of maraging steels; Thermodynamic calculations for quantifying the phase fraction and element partition in maraging systems and precipitation hardening steels; Quantification of phase transformation kinetics in maraging steels; Quantification of age hardening in maraging steels; Maraging steels and overageing; Precipitation hardening stainless steel; Applications of artificial neural network on modelling maraging steel properties.With its distinguished authors, Maraging steels: modelling of microstructure, properties and applications is a standard reference for industry and researchers concerned with maraging steels and modelling as well as users of maraging steels in the aerospace and tooling sectors. The book includes both conventional maraging steels and precipitation hardened (PH) stainless steels.

  • Titanium Alloys

    Modelling of Microstructure, Properties and Applications
    • 1st Edition
    • W Sha + 1 more
    • English
    Given their growing importance in the aerospace, automotive, sports and medical sectors, modelling the microstructure and properties of titanium and its alloys is a vital part of research into the development of new applications. This is the first time a book has been dedicated to modelling techniques for titanium.Part one discusses experimental techniques such as microscopy, synchrotron radiation X-ray diffraction and differential scanning calorimetry. Part two reviews physical modelling methods including thermodynamic modelling, the Johnson-Mehl-Avrami method, finite element modelling, the phase-field method, the cellular automata method, crystallographic and fracture behaviour of titanium aluminide and atomistic simulations of interfaces and dislocations relevant to TiAl. Part three covers neural network models and Part four examines surface engineering products. These include surface nitriding: phase composition, microstructure, mechanical properties, morphology and corrosion; nitriding: modelling of hardness profiles and kinetics; and aluminising: fabrication of Ti coatings by mechanical alloying.With its distinguished authors, Titanium alloys: Modelling of microstructure, properties and applications is a standard reference for industry and researchers concerned with titanium modelling, as well as users of titanium, titanium alloys and titanium aluminide in the aerospace, automotive, sports and medical implant sectors.

  • Weld Cracking in Ferrous Alloys

    • 1st Edition
    • R Singh
    • English
    Weld cracks are unacceptable defects that can compromise the integrity of welded structures. Weld cracking can lead to structural failures which at best will require remedial action and at worst can lead to loss of life. Weld cracking in ferrous alloys reviews the latest developments in the design, evaluation, prevention and repair of weld cracks.Part one reviews the fundamentals as well as recent advances in the areas of welding technology, design and material selection for preventing weld cracking. Part two analyses weld crack behaviour, evaluation and repair of cracking/cracked welds. The book benefits from an extensive and robust chapter on the topic of NDE and quality control that was contributed by one of the most respected non-destructive evaluation and development groups in the world. Part three covers environment assisted weld cracking.With its distinguished editor and international team of contributors, Weld cracking in ferrous alloys is a valuable source of reference for all those concerned with improving the quality of welding and welded components. In the planning and development of this book, particular care has been taken to make the chapters suitable for people from other disciplines who need to understand weld cracking and failure.

  • Shape Memory Alloys for Biomedical Applications

    • 1st Edition
    • T Yoneyama + 1 more
    • English
    Shape memory alloys are suitable for a wide range of biomedical applications, such as dentistry, bone repair and cardiovascular stents. Shape memory alloys for biomedical applications provides a comprehensive review of the use of shape memory alloys in these and other areas of medicine.Part one discusses fundamental issues with chapters on such topics as mechanical properties, fabrication of materials, the shape memory effect, superelasticity, surface modification and biocompatibility. Part two covers applications of shape memory alloys in areas such as stents and orthodontic devices as well as other applications in the medical and dental fields.With its distinguished editors and international team of contributors, Shape memory alloys for biomedical applications is an essential reference for materials scientists and engineers working in the medical devices industry and in academia.

  • Advanced Machining Processes of Metallic Materials

    Theory, Modelling and Applications
    • 1st Edition
    • Wit Grzesik
    • English
    Advanced Machining Processes of Metallic Materials updates our knowledge on the metal cutting processes in relation to theory and industrial practice. In particular, many topics reflect recent developments, e.g. modern tool materials, computational machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, and generation and modelling of surface integrity. This book addresses the present state and future development of machining technologies. It provides a comprehensive description of metal cutting theory, experimental and modelling techniques along with basic machining processes and their effective use in a wide range of manufacturing applications. Topics covered include fundamental physical phenomena and methods for their evaluation, available technology of machining processes for specific classes of materials and surface integrity. The book also provides strategies for optimalization techniques and assessment of machinability. Moreover, it describes topics not currently covered in other sources, such as high performance and multitasking (complete) machining with a high potential for increasing productivity, and virtual and e-machining. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks but also new potential (emerging) applications such as micro- and nanotechnology.

  • High Pressure Pumps

    • 1st Edition
    • Michael T. Gracey. P.E.
    • English
    High Pressure Pumps provides a look into recent experience and research to help engineers, scientist and end users to understand the technical side of pumps, nozzles and accessories that have been developed for special applications. High pressure system design with formulas to calculate pressure drop, orifice size, cleaning paths, horsepower, torque and trouble shooting that may not be found in any other single book are included.High pressure pumps and systems are used in shipbuilding, steel mills, automotive plants, research, petrochemical and water jetting industries. This book covers high pressure pumps used in water jetting, cryogenics, hot fluid pumping, chemical pumping and oil field services. The development of 10,000 psi to 40,000 psi pumps over the lat 30 years is covered along with the auxiliary hardware needed to do surface preparation, high pressure cleaning and water jet cutting.

  • Mig Welding Guide

    • 1st Edition
    • K Weman + 1 more
    • English
    MIG (metal inert gas) welding, also known as gas metal arc welding (GMAW), is a key joining technology in manufacturing. MIG welding guide provides a comprehensive, practical and accessible guide to this widely used process.Part one discusses the range of technologies used in MIG welding, including power sources, shielding gases and consumables. Fluxed cored arc welding, pulsed MIG welding and MIG brazing are also explored. Part two reviews quality and safety issues such as improving productivity in MIG/MAG welding, assessing weld quality, health and safety, and methods for reducing costs. The final part of the book takes a practical look at the applications of MIG welding, with chapters dedicated to the welding of steel and aluminium, the use of robotics in MIG welding, and the application of MIG welding in the automotive industry.MIG welding guide is essential reading for welding and production engineers, designers and all those involved in manufacturing.

  • Recent Advances in Laser Processing of Materials

    • 1st Edition
    • Jacques Perriere + 2 more
    • English
    Laser materials interaction and processing is an established and growing field within the materials science community. By taking a detailed look at the fundamentals of laser matter interaction, Recent Advances in Laser Processing of Materials charts the recent progress of laser materials interaction and processing in various emerging materials science domains. With special emphasis placed on nanostructures and future developments, this book provides an interdisciplinary support for basic and applied photo-assisted processing research. Coverage includes: laser assisted synthesis of new materials (nanoparticles, nanotubes, active molecules, new phases...) laser assisted surface transformation (nanostructuring, lithography, etching...) laser assisted bulk material transformation (doping, marking, crystallisation...)

  • Direct Strip Casting of Metals and Alloys

    • 1st Edition
    • M Ferry
    • English
    Direct strip casting is a continuous casting process for producing metallic sheet directly from the molten state that minimises the need for substantial secondary processing. This important book is the first to review the implications of strip casting technology for a range of alloys, including carbon and stainless steel, aluminium, magnesium, titanium, copper and other non-ferrous alloys.The book is divided into six chapters, with the first two describing the physical metallurgy of candidate alloys for direct strip casting and the development of microstructure during solidification. Chapter 3 describes the principles of continuous casting processes and the evolution of direct strip casting. It provides the foundation for the following two chapters which describe process variables and their impact on microstructure and strip quality. The final chapter describes possible techniques in secondary processing and fabrication of the as-cast strip. Two appendices discuss simulation and modelling issues, and the measurement and representation of textures in metal strip.Direct strip casting of metals and alloys is a standard reference on a technology destined to have a profound impact on the manufacturing landscape of the twenty-first century.

  • Laser Shock Peening

    Performance and Process Simulation
    • 1st Edition
    • K Ding + 1 more
    • English
    Laser shock peening (LSP) is a relatively new surface treatment for metallic materials. LSP is a process to induce compressive residual stresses using shock waves generated by laser pulses. LSP can greatly improve the resistance of a material to crack initiation and propagation brought on by cyclic loading and fatigue. This pioneering book was the first of its kind to consolidate scattered knowledge into one comprehensive volume. It describes the mechanisms of LSP and its substantial role in improving fatigue performance in terms of modification of microstructure, surface morphology, hardness and strength. In particular it describes numerical simulation techniques and procedures which can be adopted by engineers and research scientists to design, evaluate and optimise LSP processes in practical applications.

  • The Hatfield Memorial Lectures

    • 1st Edition
    • P R Beeley
    • English
    This is the third volume in a series which brings together a selection of the currently available lectures based on broad subject groupings. It focuses on two themes: process metallurgy, including the technical aspects of plant design and operation, and the organisation of the iron and steel industry, including its general structure and economic circumstances.Whilst there is occasional overlap with the themes of Volume 1 (materials properties/behaviour and materials applications) and Volume 2 (metallography and the structure of iron and steels), the current volume compliments the earlier ones and completes the original concept of five themes to bring the anthology up to the present day.

  • Processes and Mechanisms of Welding Residual Stress and Distortion

    • 1st Edition
    • Z Feng
    • English
    Measurement techniques for characterisation of residual stress and distortion have improved significantly. More importantly the development and application of computational welding mechanics have been phenomenal. Through the collaboration of experts, this book provides a comprehensive treatment of the subject. It develops sufficient theoretical treatments on heat transfer, solid mechanics and materials behaviour that are essential for understanding and determining welding residual stress and distortion. It will outline the approach for computational analysis that engineers with sufficient background can follow and apply. The book is useful for advanced analysis of the subject and provide examples and practical solutions for welding engineers.

  • New Developments in Advanced Welding

    • 1st Edition
    • N Ahmed
    • English
    There have been a number of significant developments in welding technology. New developments in advanced welding summarises some of the most important of these and their applications in mechanical and structural engineering.The book begins by reviewing advances in gas metal arc welding, tubular cored wired welding and gas tungsten arc welding. A number of chapters discuss developments in laser welding, including laser beam welding and Nd:YAG laser welding. Other new techniques such as electron beam welding, explosion welding and ultrasonic welding are also analysed. The book concludes with a review of current research into health and safety issues.With its distinguished editor and international team of contributors, New developments in advanced welding is a standard guide for the welding community.