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Books in Metals processing

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  • Metal Plasticity

    Experimental Characterization and Constitutive Modeling
    • 1st Edition
    • Yanshan Lou
    • English
    Metal Plasticity: Experimental Characterization and Constitutive Modeling outlines the fundamentals of plastic deformation of metals, related constitutive modeling techniques, and how best to apply these modeling techniques. The book summarizes the plastic behaviors of metals based on experimental observations while also reviewing related constitutive models used to determine their plastic deformation, including isotropic yield functions, anisotropic yield functions, asymmetric yield functions, anisotropic hardening yield functions, and more. It demonstrates the yield surfaces of functions under 2D plane stress, 3D plane stress with shear stress effect, and 3D triaxial loading, amongst others. The development of different plasticity models, including their form, parameters, calibration, accuracy, advantages, and disadvantages are outlined as well, and the book also summarizes and compares various models, emphasizing their costs and user-friendliness, thus allowing readers to select the model that best meets their needs.

  • Data Science in Metal Forming

    • 1st Edition
    • Li-Liang Wang + 1 more
    • English
    Data Science in Metal Forming provides readers with a framework to collect, visualize, analyze, and characterize metal forming metadata, thus enabling improved design, more efficient production, and more effective application of a range of metals. Chapters introduce concepts and discuss industry 4.0, digital manufacturing, and more. Other sections feature case studies of metal forming data collection spanning several essential procedures and outline methods for data processing when lacking essential information.The book also includes data visualization techniques, insights into how to analyze data from various metal forming processes (stamping, hydroforming, incremental, extrusion, and more) and details on how readers can setup, manage, and most effectively apply their own data repositories.

  • Treatise on Process Metallurgy, Volume 2B

    Unit Processes
    • 2nd Edition
    • Seshadri Seetharaman + 4 more
    • English
    Treatise on Process Metallurgy, Volume 2B: Unit Processes, presents various unit processes with an emphasis on mineral processing, hydrometallurgy, and electrochemical materials and energy processes. The book highlights the roles of these processes in beneficiation, rare-earth extraction, utilization of lean resources, coal extraction, and biofuels, reflecting the shift toward green and electrochemical processes. Basic knowledge of thermodynamics and kinetics is provided for better understanding of metallurgical processes. The first section of the book covers mineral processing, providing insight on comminution, separation processes, dewatering, and tailings disposal. The second section focuses on hydrometallurgy, discussing leaching, separation-purificat... metal recovery, and battery materials, and the book concludes with a section studying electrochemical material and energy, featuring coverage of molten oxide electrolysis, molten carbonate fuel cells, various sensors, and ionic liquids. Each section also includes various case studies, demonstrating the use of the concepts in real-world settings.

  • Treatise on Process Metallurgy

    Volume 5: Energy, Environment, and Future Aspects of Process Metallurgy
    • 1st Edition
    • Seshadri Seetharaman + 3 more
    • English
    Treatise on Process Metallurgy: Volume 5: Energy, Environment, and Future Aspects of Process Metallurgy, Second Edition is divided into two parts, with the first covering sustainable development as it pertains to process metallurgy, addressing issues arising from sustained economic growth, long-term mineral and metal supply, and energy requirements in metallurgical industries. It also examines energy resources, including fossil and renewable sources, and discusses the resource efficiency of the circular economy through simulation-based analyses. The second part delves into the future of metals production globally, with a focus on raw material and energy availability. It presents current CO2 emissions and future projections, with emphasis on reducing CO2 generation in steelmaking technologies. Additional topics discussed include flash smelting, FINEX process outlook, the rotary hearth furnace, and an extensive coverage of hydrogen steelmaking.

  • Metal Cutting

    Theory, Selection, and Design
    • 5th Edition
    • Edward M. Trent + 2 more
    • English
    Metal Cutting, Fifth Edition builds upon the classic work that has for decades been the go-to reference for individuals working in the area of metal cutting. This revised edition, divided into four parts, features an extensive new chapter on coated cutting tools and updated and expanded chapters on ceramic cutting tools and machinability. A discussion of wear mechanisms and their governing equations is included, as are updates on tool micro examination, use of the quick-stop method, and tool temperature determination. Each chapter begins with a comprehensive bullet point summary and contents. The book will be useful for those studying and teaching courses on metal cutting and machining processes at the advanced undergraduate and graduate levels in universities as well as professional materials scientists and mechanical engineers in industrial manufacturing sectors centered on automotive and aerospace component production.

  • Applied Welding Engineering

    Processes, Codes, and Standards
    • 3rd Edition
    • Ramesh Singh
    • English
    Applied Welding Engineering: Processes, Codes and Standards, Third Edition, provides expert advice on how to comply with international codes and work them into "day-to-day" design, construction and inspection. This new edition covers advances in automation and robotic welding in advanced manufacturing, the applications of friction stir welding, and standards and codes. The science of metallurgy, including Alloys, Physical Metallurgy, Structure of Materials, Non-Ferrous Materials, Mechanical Properties and Testing of Metals and Heal Treatment of Steels is also considered, as are Welding Metallurgy, Welding Processes, Nondestructive Testing and Codes and Standards. Case studies bridge the gap between theory and the world of welding engineering. Other topics cover Mechanical Properties and Testing of Metals, Heat Treatment of Steels, Effect of Heat on Material During Welding, Stresses, Shrinkage and Distortion in Welding, Welding, Corrosion Resistant Alloys-Stainless Steel, Welding Defects and Inspection, Codes, Specifications and Standards.

  • Advanced Machining Processes of Metallic Materials

    Theory, Modelling, and Applications
    • 2nd Edition
    • Wit Grzesik
    • English
    Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.

  • Friction Stir Welding of 2XXX Aluminum Alloys including Al-Li Alloys

    • 1st Edition
    • Rajiv S. Mishra + 1 more
    • English
    Friction Stir Processing of 2XXX Aluminum Alloys including Al-Li Alloys is the latest edition in the Friction Stir Welding and Processing series and examines the application of friction stir welding to high strength 2XXX series alloys, exploring the past and current developments in the field. The book features recent research showing significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products including transportation, particularly the aerospace sector. The 2XXX series aluminum alloys are the premium aluminum alloys used in aerospace. The book includes discussion of the potential future directions for further optimization, and is designed for both practicing engineers and materials scientists, as well as researchers in the field.

  • Friction Stir Welding of High Strength 7XXX Aluminum Alloys

    • 1st Edition
    • Rajiv S. Mishra + 1 more
    • English
    Friction Stir Welding of High Strength 7XXX Aluminum Alloys is the latest edition in the Friction Stir series and summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products in transportation, particularly the aerospace sector. The 7XXX series aluminum alloys are the premium aluminum alloys used in aerospace. These alloys are typically not weldable by fusion techniques and considerable effort has been expended to develop friction stir welding parameters. Research in this area has shown significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. The book summarizes those results and includes discussion of the potential future directions for further optimization.

  • Hot-Dip Galvanizing of Steel Structures

    • 1st Edition
    • Vlastimil Kuklik + 1 more
    • English
    Hot-Dip Galvanizing of Steel Structures contains practical information that is useful for both researchers in hot-dip galvanizing and engineers, designers, and inspectors. The book draws from the empirical experience and research of the authors, complementing the current state of knowledge of morphological variations of the coating and causes of coating delamination. The book includes chapters devoted to qualitative tests of the coating, and to methods of making corrections. A section describing the principle of protecting steel against corrosion through zinc coating is also provided, along with an extensive chapter on the principles of good design for hot-dip galvanizing. The chapter related to the safety of hot-dip galvanized steel structures offers a new hypothesis about the mechanism of nucleation of LMAC cracks during hot-dip galvanizing, thus enriching the knowledge regarding this phenomenon.