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Trickle Bed Reactors

Reactor Engineering and Applications

  • 1st Edition - March 18, 2011
  • Latest edition
  • Authors: Vivek V. Ranade, Raghunath Chaudhari, Prashant R. Gunjal
  • Language: English

This book provides a hybrid methodology for engineering of trickle bed reactors by integrating conventional reaction engineering models with state-of-the-art computational flow m… Read more

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Description

This book provides a hybrid methodology for engineering of trickle bed reactors by integrating conventional reaction engineering models with state-of-the-art computational flow models. The content may be used in several ways and at various stages in the engineering process: it may be used as a basic resource for making appropriate reactor engineering decisions in practice; as study material for a course on reactor design, operation, or optimization of trickle bed reactors; or in solving practical reactor engineering problems. The authors assume some background knowledge of reactor engineering and numerical techniques.

Key features

  • Facilitates development of high fidelity models for industrial applications
  • Facilitates selection and application of appropriate models
  • Guides development and application of computational models to trickle beds

Readership

Chemical engineers working in industry (chemical companies, industrial research laboratories), chemical engineering scientists and research students working in the area of reactor engineering

Table of contents

Preface1 Introduction1.1 Trickle bed reactors1.1.1 Basic configuration and operation of trickle beds1.1.2 Comparison with other reactors and applications1.2 Reactor engineering of trickle bed reactors1.2.1 Key issues1.2.2 Multiscale approach for reactor engineering 1.3 Organization of this book2 Hydrodynamics and Flow Regimes2.1 Introduction2.2 Flow regimes2.2.1 Trickle flow regime 2.2.2 Pulse flow regime2.2.3 Spray flow regime2.2.4 Bubbling flow regime2.3 Flow regime transition2.4 Estimation of Key Hydrodynamic Parameters2.4.1 Pressure drop2.4.2 Liquid holdup2.4.3 Wetting of catalyst particles2.4.4 Gas-liquid mass transfer coefficient2.4.5 Liquid-solid mass transfer coefficient2.4.6 Gas-solid mass transfer2.4.7 Axial dispersion2.4.8 Heat transfer in trickle bed reactors2.5 Summary3 Reaction Engineering of Trickle Bed Reactors3.1 Introduction3.2 Overall rate of reaction3.2.1 Completely wetted catalyst particles3.2.2 Partially wetted catalyst particles3.2.3 Exothermic reactions3.3 Reactor performance models for trickle bed reactors3.3.1 Empirical pseudo-homogeneous models3.3.2 Generalized model for complete wetting of catalyst particle3.3.3 Adiabatic trickle bed reactor model3.3.4 Non-isothermal trickle bed reactor model: Complex reactions3.3.5 Periodic operations in trickle bed reactors3.4 Summary4 Flow Modeling of Trickle Beds4.1 Introduction4.2 Characterization of packed beds4.2.1 Randomly packed bed4.2.2 Structured bed4.3 Single phase flow through packed bed4.3.1 Modeling approaches4.3.2 Model equations and boundary conditions4.3.3 Flow through an array of particles4.3.4 Flow through a packed bed of randomly packed particles4.4 Gas liquid flow through packed beds4.4.1 Modeling of gas liquid flow through packed beds4.4.2 Simulation of gas liquid flow in trickle beds4.4.3 Simulation of reactions in trickle bed reactors4.5 Summary5 Reactor Performance and Scale-up5.1 Introduction5.2 Reactor performance5.2.1 Effective reaction rate and performance5.2.2 Particle characteristics5.2.3 Gas-liquid distributor5.2.4 Liquid maldistribution and performance5.2.5 Residence time distribution5.2.6 Periodic operation and performance5.3 Trickle bed reactor design and scale up5.3.1 Reactor scale-up/scale-down5.3.2 Reactor scale-up methodologies5.3.3 Reactor parameters, scale-up and performance5.4 Engineering of trickle bed reactors5.5 Summary6 Applications and Recent Developments6.1 Introduction6.2 Examples of trickle bed reactor applications6.2.1 Hydrogenation Reactions6.2.2 Hydroprocessing Reactions6.2.3 Oxidation Reactions6.3 Recent Developments6.3.1 Monolith Reactors6.3.2 Micro-trickle bed reactors6.4 ClosureNotationsAuthor IndexSubject Index

Product details

  • Edition: 1
  • Latest edition
  • Published: April 20, 2011
  • Language: English

About the authors

VR

Vivek V. Ranade

Dr Vivek Ranade is a Bernal Chair Professor of Process Engineering at Bernal Institute, University of Limerick, Ireland. He leads ‘Multiphase Reactors and Process Intensification’ group. Vivek and his group use experiments, computational flow modelling, population balance models and machine learning to generate new insights in multiphase flows, multiphase reactors, and process intensification. The group is developing novel fluidic devices, intensified processes and ‘factory in a box’ platforms for decentralised manufacturing, personalised products, responsible resource usage, decarbonisation as well as mitigation and valorisation of waste.

Affiliations and expertise
Bernal Chair Professor of Process Engineering at Bernal Institute, University of Limerick, Ireland

RC

Raghunath Chaudhari

Affiliations and expertise
Chemical & Petroleum Engineering Department, The University of Kansas, Lawrence, KS, USA

PG

Prashant R. Gunjal

Affiliations and expertise
Tridiagonal Solutions Pvt. Ltd., Pune, India

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