The Handbook of Lithium-Ion Battery Pack Design
Chemistry, Components, Types, and Terminology
- 2nd Edition - May 14, 2024
- Author: John T. Warner
- Language: English
- Paperback ISBN:9 7 8 - 0 - 4 4 3 - 1 3 8 0 7 - 2
- eBook ISBN:9 7 8 - 0 - 4 4 3 - 1 3 8 0 8 - 9
The Handbook of Lithium-Ion Battery Pack Design: Chemistry, Components, Types, and Terminology, Second Edition, provides a clear and concise explanation of EV and Li-ion batteries… Read more
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Request a sales quoteThe Handbook of Lithium-Ion Battery Pack Design: Chemistry, Components, Types, and Terminology, Second Edition, provides a clear and concise explanation of EV and Li-ion batteries for readers that are new to the field. The second edition expands and updates all topics covered in the original book, adding more details to all existing chapters, and including major updates to align with all the rapid changes the industry has experienced over the past few years. The second edition adds two new chapters; the first delves into the processes of module and pack manufacturing, while the second introduces topics that are adjacent to the battery such as charging infrastructure, battery swapping, and charging as a service.
This handbook offers a layman’s explanation of the battery industry and technology, including the history of vehicle electrification and battery technology, describing the various terminologies and acronyms, and explaining how to do simple calculations that can be used in determining basic battery sizing, capacity, voltage, and energy. By the end of reading this book, the reader will have a solid understanding of the terminology around Li-ion batteries and be able to undertake simple battery calculations.
This book is immensely useful to both beginning and experienced engineers alike. The Handbook of Lithium-Ion Battery Pack Design: Chemistry, Components, Types, and Terminology, Second Edition is a reference tool for anyone that is transitioning into the battery industry. Whether you are an electrical or mechanical engineer, chemist, purchasing, sales, executive, or government, it will help you better appreciate the interrelationships between the various battery engineering fields that are required to understand the battery as an Energy Storage System.
Adds a brief history of battery technology and its evolution to current technologies
Expands and updates the chemistry to include the latest types
Discusses thermal runaway and cascading failure mitigation technologies
Expands and updates the descriptions of the battery module and pack components and systems
Adds description of the manufacturing processes for cells, modules, and packs
Introduces and discusses new topics such as battery-as-a-service, cell to pack and cell to chassis designs, and wireless BMS
- Cover image
- Title page
- Table of Contents
- Copyright
- List of Figures
- >List of Tables
- About the Author
- Preface to the Second Edition
- Chapter 1. Introduction
- Factors Influencing Consumer Adoption of Electric Vehicles
- Other Adoption Factors
- Evolving Vehicle Technologies and Systems
- Purpose of the Book
- Chapter Outline
- Chapter 2. History of Vehicle Electrification
- The History of the Modern Storage Battery
- Primary Cells
- Dry Cells
- Secondary Batteries
- An Electrical Industry Emerges
- Early Electric Vehicle Development
- Vehicle Electrification 1970–90
- Vehicle Electrification 1990–2000
- Vehicle Electrification 2000 to Present
- Japanese and Korean OEMs
- European OEMs
- Chinese OEMs
- Start-ups
- Summary
- Chapter 3. Basic Terminology
- Vehicle Terms
- Stationary and Grid Terminology
- Battery Terms
- Summary
- Chapter 4. Battery Pack Design Criteria and Selection
- Ohm's Law and Basic Battery Calculations
- Understanding Customer Requirements
- Calculating the Number of Cells Needed
- Power to Energy Ratios
- Large Stationary and Grid Systems
- Application Engineering and Systems Engineering
- Quick Formula Summary
- Chapter 5. Battery Engineering Processeses and Methods
- Technology Readiness Levels
- Battery Pack Engineering Process and Stages
- Design for Reliability and Design for Service
- Design for Service
- Process Verification
- Quality and Reliability
- How It Really Works
- Chapter 6. Battery Engineering Tools: Computer-Aided Engineering, Design, and Analysis
- National Laboratories
- Software Providers and Packages
- Analysis Types
- Battery Sizing Tools
- Chapter 7. Lithium-ion and Other Cell Chemistries
- Lead Acid
- Nickel-Based Chemistries
- Sodium-Based Chemistries
- Lithium-ion Cells
- Cathode Chemistries
- Anode Materials
- Separators
- Electrolytes
- Safety Features
- Lithium-ion Cell Types and Sizes
- Lithium-ion Cell Manufacturers
- Chapter 8. Battery Management System Controls
- Battery Management System Typologies
- Battery Management System Hardware
- Balancing
- Active Versus Passive Balancing
- Additional Battery Management System Functionality
- Software and Controls
- Chapter 9. System Control Electronics
- Battery Disconnect Unit
- Contactors/Relays
- High-Voltage Interlock Loop
- Isolation
- Fuses
- Service Disconnect
- Connectors
- Chapter 10. Thermal Management
- Why Cooling?
- Why Heating?
- Active Thermal Management Systems
- Temperature: Protection and Insulation
- Thermal Interface Materials (TIM)
- Thermocouples and Measurement
- Chapter 11. Battery Structure, Mechanical Packaging, and Material Selection
- Module Designs
- Battery Packs
- Cell-to-X
- Use of Materials in Battery Design
- Sealed Enclosures
- Chapter 12. Industrial Standards and Organizations
- Mandatory Standards Organizations
- Voluntary Standards Organizations
- Global National Standards Organizations
- Trade Groups
- Chapter 13. Battery Testing and Abuse Tolerance
- Failure Modes of Lithium-Ion Batteries
- Concept Verification
- Characterization and Performance Testing
- Safety and Abuse Testing
- Certification Testing
- Systems Testing
- PVPR Testing
- Chapter 14. Module and Battery Pack Manufacturing
- Module Standards
- Module Electrical Connections
- Other Module Design Criteria
- Module Manufacturing Process
- Pack Manufacturing
- Chapter 15. Second Life and Recycling of Lithium-Ion Batteries
- Battery Circular Economy
- Repairing, Remanufacturing, and Refurbishing
- Second Life and Repurposing
- Recycling
- Battery Passport
- Chapter 16. Charging and Battery-as-a-Service
- Charging Levels
- Electric Vehicle Service Equipment
- Connector Types
- DCFC Challenges
- Pantograph Conductive Charging
- Wireless (Inductive) Charging
- Battery Swapping/Battery-as-a-Service
- Charging as a Service
- Future of Charging
- Chapter 17. Lithium-ion Battery Applications
- Robotics and Autonomous Applications
- Light Electric Vehicles (LEVs)
- Automotive Applications
- Bus and Public Transportation
- Rail and Locomotives
- HD Truck Applications
- Off-Road Vehicles
- Marine and Maritime Applications
- Aviation and Aerospace Applications
- Grid and Stationary Applications
- Chapter 18. The Future of Lithium-Ion Batteries and Electrification
- Battery Disruptions
- Economic and Geopolitical Trends
- Technology Trends
- Future Trends in Battery Technology
- Conclusion
- References
- Index
- No. of pages: 470
- Language: English
- Edition: 2
- Published: May 14, 2024
- Imprint: Elsevier Science
- Paperback ISBN: 9780443138072
- eBook ISBN: 9780443138089
JW