Microforming Technology
Theory, Simulation and Practice
- 1st Edition - March 25, 2017
- Latest edition
- Authors: Zhengyi Jiang, Jingwei Zhao, Haibo Xie
- Language: English
- Paperback ISBN:9 7 8 - 0 - 1 2 - 8 1 1 2 1 2 - 0
- eBook ISBN:9 7 8 - 0 - 1 2 - 8 1 1 2 1 3 - 7
Microforming Technology: Theory, Simulation and Practice addresses all aspects of micromanufacturing technology, presenting detailed technical information and the latest research… Read more
Microforming Technology: Theory, Simulation and Practice addresses all aspects of micromanufacturing technology, presenting detailed technical information and the latest research developments.
The book covers fundamentals, theory, simulation models, equipment and tools design, practical micromanufacturing procedures, and micromanufacturing-related supporting systems, such as laser heating system, hydraulic system and quality evaluation systems. Newly developed technology, including micro wedge rolling, micro flexible rolling and micro hydromechanical deep drawing, as well as traditional methods, such as micro deep drawing, micro bending and micro ultrathin strip rolling, are discussed.
This will be a highly valuable resource for those involved in the use, study and design of micro products and micromanufacturing technologies, including engineers, scientists, academics and graduate students.
- Provides an accessible introduction to the fundamental theories of microforming, size effects, and scaling laws
- Includes explanations of the procedures, equipment, and tools for all common microforming technologies
- Explains the numerical modeling procedures for 7 different types of microforming
Research students, manufacturing engineers and academics interested in metal forming and microfabrication. This will include people with mechanical engineering and materials science backgrounds
Part I: Introductory Overview
Chapter 1. Fundamentals of Microforming
- Abstract
- 1.1 Microforming Concept
- 1.2 Microforming System
- 1.3 Microforming Methods and Processes
- References
Chapter 2. Size Effects in Microforming
- Abstract
- 2.1 Categories of Size Effects
- 2.2 Problems Caused by Size Effects
- 2.3 Strategies for Control of Size Effects
- References
Part II: Theory of Microforming
Chapter 3. Scaling Laws
- Abstract
- 3.1 Introduction
- 3.2 Scaling in Geometry
- 3.3 Scaling in Dynamics
- 3.4 Scaling in Mechanics
- 3.5 Scaling in Hydrodynamics
- 3.6 Scaling in Heat Transfer
- 3.7 Scaling in Electromagnetic and Electrostatic Forces
- 3.8 Scaling in Electricity
Chapter 4. Strain Gradient Plasticity Theory
- Abstract
- 4.1 Introduction
- 4.2 Couple Stress Theory
- 4.3 Phenomenological Strain Gradient Plasticity Theory
- 4.4 Mechanism-Based Strain Gradient Plasticity Theory
- 4.5 Conventional Theory of Mechanism-Based Strain Gradient Plasticity
- References
Chapter 5. Crystal Plasticity Theory
- Abstract
- 5.1 Introduction
- 5.2 Crystal Plasticity Theory
- 5.3 Simplification of Rate Dependent Crystal Plasticity Theory
- 5.4 Numerical Integration of Rate Dependent Crystal Plasticity Theory
- 5.5 Calculation of Grain Orientation
- 5.6 Crystal Plasticity Finite Element Method in ABAQUS
- References
Part III: Simulation of Microforming Process
Chapter 6. Simulation Models in Microforming
- Abstract
- 6.1 Introduction
- 6.2 Surface Layer Model
- 6.3 Mesoscopic Model
- 6.4 Voronoi Model
- References
Chapter 7. Simulation of Micro Cross Wedge Rolling
- Abstract
- 7.1 Introduction
- 7.2 Simulation Procedure of MCWR
- 7.3 Simulation Results
- References
Chapter 8. Simulation of Micro Flexible Rolling
- Abstract
- 8.1 Introduction
- 8.2 Simulation Procedure
- 8.3 Simulation Results
- References
Chapter 9. Simulation of Micro Ultrathin Strip Rolling
- Abstract
- 9.1 Introduction
- 9.2 Simulation Procedure
- 9.3 Simulation Results
- References
Chapter 10. Simulation of Micro Deep Drawing
- Abstract
- 10.1 Introduction
- 10.2 Simulation Procedure
- 10.3 Simulation Results
- References
Chapter 11. Simulation of Micro Hydromechanical Deep Drawing
- Abstract
- 11.1 Introduction
- 11.2 Simulation Procedure
- 11.3 Simulation Results
- References
Chapter 12. Simulation of Micro Bending
- Abstract
- 12.1 Introduction
- 12.2 Simulation Procedure
- 12.3 Simulation Results
- References
Chapter 13. Simulation of Micro Compression
- Abstract
- 13.1 Introduction
- 13.2 Simulation Procedure
- 13.3 Simulation Results
- References
Part IV: Practice of Microforming
Chapter 14. Practice of Micro Cross Wedge Rolling
- Abstract
- 14.1 Equipment and Tools for Micro Cross Wedge Rolling
- 14.2 Micro Cross Wedge Rolling Practice
- References
Chapter 15. Practice of Micro Flexible Rolling
- Abstract
- 15.1 Equipment and Tools for Micro Deep Drawing
- 15.2 Micro Flexible Rolling Practice
- References
Chapter 16. Practice of Micro Ultrathin Strip Rolling
- Abstract
- 16.1 Equipment and Tools for Micro Ultrathin Strip Rolling
- 16.2 Micro Ultrathin Strip Rolling Practice
- References
Chapter 17. Practice of Micro Deep Drawing
- Abstract
- 17.1 Equipment and Tools for Micro Deep Drawing
- 17.2 Micro Deep Drawing Practice
- References
Chapter 18. Practice of Micro Hydromechanical Deep Drawing
- Abstract
- 18.1 Equipment and Tools for Micro Hydromechanical Deep Drawing
- 18.2 Micro Hydromechanical Deep Drawing Practice
- References
Chapter 19. Practice of Micro Bending
- Abstract
- 19.1 Introduction
- 19.2 Micro Bending Practice
- 19.3 Results Analysis
- References
Chapter 20. Practice of Micro Compression
- Abstract
- 20.1 Introduction
- 20.2 Micro Compression Practice
- 20.3 Results Analysis
- References
- Edition: 1
- Latest edition
- Published: March 25, 2017
- Language: English
ZJ
Zhengyi Jiang
Zhengyi Jiang is currently Senior Professor and Leader of Advanced Micro Manufacturing Centre at the University of Wollongong (UOW). He has been carrying out research on rolling mechanics with significant expertise in rolling theory and technology, tribology in metal manufacturing, contact mechanics and computational mechanics in metal manufacturing, numerical simulation of metal manufacturing, advanced micro manufacturing, development of novel composites, and artificial intelligent applications in rolling process. He obtained his PhD from Northeastern University in 1996 and was promoted full professor at Northeastern University in 1998 and at UOW in 2010. He has over 620 publications (more than 430 journal articles) and 3 monographs in the area of advanced metal manufacturing. He has been awarded over 38 prizes and awards from Australia, Japan, Romania and China, including ARC Future Fellowship (FT3), Australian Research Fellowship (twice), Endeavour Australia Cheung Kong Research Fellowship and Japan Society for the Promotion of Science (JSPS) Invitation Fellowship.
Affiliations and expertise
Distinguished Professor, School of Mechanical, Materials, Mechatronic and Biomedical Engineering, Faculty of Engineering and Information Sciences, University of Wollongong, AustraliaJZ
Jingwei Zhao
Jingwei Zhao is a Research Fellow and supervisor of PhD students at the University of Wollongong, Australia, in the area of materials processing and manufacturing engineering. His main research interests include microforming and micromanufacturing of metallic materials, metal rolling technology, numerical modelling of manufacturing process, and tribology and mechanics in materials manufacturing. He has gained research experience in the field of materials processing and manufacturing engineering in work and study at universities in Australia, South Korea and China, and has been very actively involved in the manufacturing of many kinds of metal alloys. As a Chief Investigator, Zhao was awarded one ARC Discovery Project (2015-2017) in micromanufacturing. He has published 1 monograph, 2 edited books, 2 book chapters and over 100 research articles.
Affiliations and expertise
Research Fellow, University of Wollongong, AustraliaHX
Haibo Xie
Haibo Xie is an Associate Research Fellow at the University of Wollongong, Australia. He has been researching and teaching in the area of materials processing and manufacturing engineering since 1997. His main research interests are in manufacturing mechanics, performance modelling and process optimisation in micromanufacturing on metal and metallic matrix composite material. His research has integrated analytical and numerical simulation, and control and design methodologies to advance micromanufacturing processes. He has designed unique manufacturing equipment for micro flat rolling and cross wedge rolling. Xie has published over 40 articles and supervised Master of Engineering and PhD students in China and Australia.
Affiliations and expertise
Associate Research Fellow, University of Wollongong, AustraliaRead Microforming Technology on ScienceDirect