Metal Cutting

1 Introduction Subject Matter Historical2 Metal Cutting Operations and Terminology Turning Boring Drilling Facing Forming and Parting-off Milling Shaping and Planning3 The Essential Features of Metal Cutting The Chip Techniques for Study of Chip Formation Chip Shape Chip Formation The Chip/Tool Interface Chip Flow under Conditions of Seizure The Built-up Edge Machined Surfaces4 Forces in Metal Cutting Stress on the Shear Plane Forces in the Flow-Zone The Shear Plane Angle and Minimum-Energy Theory Forces in Cutting Metals and Alloys Stresses on the Tool Stress Distribution5 Heat in Metal Cutting Heat in Chip Formation Heat at the Tool/Work Interface Heat Flow at the Tool Clearance Face Heat in the Absence of a Flow-Zone Methods of Tool Temperature Measurement Tool-Work Thermocouple Inserted Thermocouples Radiation Methods Structural Changes in High Speed Steel Tools Measured Temperature Distribution in Tools Conclusions6 Cutting Tool Material High Speed Steel Structure and Composition Properties Tool Life Tool-Life Testing Conditions of Use Summing-up on High Speed Steels Cemented Carbides Structure and Properties Tungsten Carbide؃obalt Alloys Performance of Tungsten Carbide؃obalt Tools Tungstenؔitaniumؔantalum Carbide Alloys Bonded with Cobalt Structure and Properties Performance of Wc-TiC-TaC-Co Alloy Tools Techniques of Using Cemented Carbides for Cutting Continued Development of Tool Materials Titanium Carbide Based Tools Laminated Tools Coated Tools Ceramic Tools Diamond General Survey7 Machinability Magnesium Aluminum Copper Iron and Steel Iron Steel Built-up Edge Free-Cutting Steels Variable Machinability of Non Free-Cutting Steel Austenitic Stainless Steel Cast Iron Nickel and Nickel Alloys Titanium and Titanium Alloys Zirconium General Observations on Machinability8 Coolants and Lubricants Coolants LubricantsBibliographyIndex