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Life Cycle Engineering for Absolute Environmental Sustainability

Fundamentals and Applications

  • 1st Edition - March 1, 2027
  • Latest edition
  • Authors: Sami Kara, Michael Zwicky Hauschild, Christoph Herrmann
  • Language: English

Environmental sustainability is one of the greatest challenges of our society. Organisations around world have already committed to achieving absolute environmental sustainability… Read more

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Description

Environmental sustainability is one of the greatest challenges of our society. Organisations around world have already committed to achieving absolute environmental sustainability targets (e.g., net-zero) by 2050. However, the majority of the initiatives are top-down hence there is an urgent bottom-up requirement for practitioners to operationalise high level environmental targets while developing technology solutions. Life Cycle Engineering for Absolute Environmental Sustainability: Fundamentals and Applications bridges the top-down policy and bottom-up engineering efforts by providing a structured approach for senior university students and industry practitioners to develop environmentally sustainable technology solutions with a life cycle and absolute sustainability perspectives. Users of the book will be able to utilise the content to operationalise life cycle engineering. Provided case studies from different industries will further enhance the usability of the book.

Key features

  • Structured approach to integrating environmental sustainability into product development and organisational processes, guiding from target setting to evaluation and mitigation strategies
  • Combines planetary boundaries bio-physical limits and social sustainability (eg Donut model) with life cycle thinking for comprehensive environmental impact assessment aligned with sustainability goals
  • Covers key evaluation methods such as Life Cycle Assessment (LCA), techno-environmental and techno-economic assessments (LCC TCO), supported by ISO standards impact categories and data sources like ecoinvent
  • Includes real-world examples from manufacturing biotech food construction and mining to demonstrate practical application across sectors

Readership

Primary audience of the book will be university engineering students

Table of contents

1. Introduction
Challenges of society (meeting the material needs in a sustainable way)
What is sustainable? o 1.2.1 History, sustainability definitions, relative sustainability, triple bottom line, weak and strong sustainability
Revising the triple bottom line model -> the nested model, Planetary boundaries
Life cycle thinking and eco-efficiency (definition value/impact)
Need to complement the relative perspective of eco-efficiency with an absolute perspective
Rebound effects
The current fulfilment of the material standard of living drives the crossing of biophysical limits of the earth (differences between countries, rich/poor people, …)
Eco-effectiveness and sufficiency are two sustainability strategies that are less simple to implement (higher invest, higher risk, interdependencies, …), but with higher leverage to meet material needs in as sustainable way
Where do we get the absolute perspective for environmental sustainability?
Brundtland Commission’s definition, challenges in a bottom-up approach
Needs and wants, decent standard of living, problems about prescriptive approaches to define what people should have
Top-down approaches based on what is environmentally sustainable (not compromising the ability Planetary boundaries, space allocation, IPAT
What about social sustainability (the Donut model), needs and wants, dependence of social limits on wealth of society, the “spiral of envy”
History of LCE, definitions
New LCE framework


2. A structured approach for LCE
Abstract
Introduction
A structured approach for Life Cycle Engineering
Target setting for products
Techno-environmental evaluation (Pb-LCA)
The importance to compute/handle variability (temporal, geographical, inter-individual, technological) as well as uncertainty
Environmental focusing
Mitigation strategies – Product, background, foreground
Combined techno-economic and environmental evaluation (LCC, TCO, …..)
Evaluation of target fulfilment


3. Environmental Target setting for Products
Introduction
Inputs and outputs required by the subsection and the fundamental knowledge required (e.g., output is how much environmental space needs to be allocated wrt bio-physical limits)
Planetary, other bio-physical boundaries and safe operating space
Planetary boundaries, introduction (staying in the Holocene), control and response variables, thresholds and boundaries, …, determining the remaining space, core boundaries, are they planetary or regional and how do we aggregate?
Carrying capacity
Safe operating space
Evolution over time (as the space changes size and the population grows)
Sharing the safe operating space
Via per capita or directly to entities/products/organisations (figure from Hjalsted et al., 2019 and direct allocation version)
Allocation principles (table overview from Bjørn et al.), use 3-5 lines to explain each of them
Criteria for a good allocation principle (represent the desired justice, feasible in terms of data availability)
SBT’s allocation principles (sectorial, grand fathering, …)
Examples of societal, sectoral, organisational, and product allocation principles used in practice
Setting the target in the targeted LCE
Allocation to the company and to the product
Volume increase, rebound effect and temporal growth
Influence depends on the chosen allocation principle at the sub sectorial level (e.g. with GVA the SoSOS follows the product’s market share)


4. Foundations of Techno-environmental Evaluation~
Introduction
Inputs and outputs required by the subsection and the fundamental knowledge required
Techniques for techno-environmental assessments: There are many with different purposes (table: Name, acronym, focus in terms of subject/system and impacts, use(s)) -> in life cycle engineering, the relevant tool is LCA
ISO standards for LCAs and applications
Main characteristics of LCA
Functional unit and reference flow
Purpose (comparative studies)
Main considerations in the definition (duration, extent, positioning and obligatory properties…)
Broad coverage of impact categories
Types of LCA (attributional, comparative, consequential, prospective, organisational, hybrid (I/O) LCA, use typology from the ILCD guideline)
Uses of LCA (focusing on eco-design, product documentation in EPDs, carbon footprints, ecolabels, higher level applications…)
LCA phases
Introduce the overall structure from ISO 14040 and the iterative nature of LCA


5. Advanced Techniques and Impact Assessment in LCA~
G&S
Inventory modelling
For the different types of LCA introduced previously (bottom-up or top-down, marginal or average, prospective modelling – when is it relevant?)
Introduction of scopes 1-3 from GHG protocol
Unit processes and unit process databases, representing a full cycle for the process
Foreground and background system
Primary versus secondary data
LCIA
Purpose of the LCIA, steps of the LCIA
Impact categories (1/3-1/2p each; impact pathway, indicator, metrics, characterisation factors, main contributing elementary flows, main contributing activities – compile in table?)
Carbon footprint, water footprint, ecological footprint
Mid- and endpoint, overall impact pathway framework
Normalisation and weighting versus damage modelling (?)
Examples of LCIA methods
Interpretation
Sensitivity and uncertainty analysis
Consistency for comparative studies
The iterative nature of LCA (spiral figure)
Software tools and databases
Modelling software
Databases (ecoinvent, premise, …)


6. Evaluation of target fulfilment and Environmental Focusing
Abstract
Introduction
Inputs and outputs required for the step and subsequent steps
Potential targets in each environmental impact category
Distance to target and target fulfilment and sustainability ratio
Identification of further hotpots along the product life cycles towards driving new mitigation options
Absolute Environmental Sustainability Assessment (AESA)
LCA plus the target setting at FU level (from Chapter 3) and comparison of impacts and SoSOS
Impact indicators in LCA vs AESA (Building on LCA or building on Planetary boundaries -> EF carrying capacities or PbLCA


7. LCE Mitigation strategies – Product, background, foreground
Abstract
Introduction
Inputs and outputs required for the section
Background for the section (life cycle engineering extends the engineering perspective from foreground system only to a holistic understanding of the foreground and background systems
Disaggregated IPAT equation
Update of waste hierarchy and mitigation options
Update mitigation tables wrt IPAT equation and choice of examples
Mitigation strategies and their environmental impact reduction potential
Theoretical background and some practical examples for each to contextualise them.
Why and how we need to do it, synergies and conflicts between individual mitigations options
Examples in product, foreground background systems, their fundamentals and enabling tools and techniques
Energy and resource efficiency in manufacturing
Green supply chain and procurement
Environmentally conscious product development, DFX tools for product system etc
Circular economy strategies – Reduce, reuse, remanufacturing, recycling


8. Techno-economic and environmental evaluation
Abstract
Introduction
Inputs and outputs required by the subsection and the fundamental knowledge required
Techno-economic assessment - Enabling tools and techniques
Life Cycle Costing (LCC)
Total Cost of Ownership (TCO)
Material Flow Cost Accounting
Ranking of mitigation options wrt EI/$ (marginal abatement cost curves, …)


9. Case studies
Introduction
Potential case studies across several industry sectors
Manufacturing
Biotech/Pharmaceutical/Chemical -> I have to check if I can contribute here with a concrete case study – in the case we need input here, Laundry washing
Electromechanical - Batteries
Food
Packaging
Textiles etc
Construction
Mining and mineral processing


10. Life Cycle Engineering: Organisation and Implementation
Introduction
Absolute Environmental Sustainability as normative principle in organisations
Relevance of business ethics and professional ethics
Organisational structure and implementation
Requirements to be a life cycle engineer
Organisational key performance indicators

Product details

  • Edition: 1
  • Latest edition
  • Published: March 1, 2027
  • Language: English

About the authors

SK

Sami Kara

Sami Kara is a professor of sustainable manufacturing and life cycle engineering at the University of New South Wales (UNSW), Sydney Australia and the Director of Vertically Integrated Projects Program at UNSW. He has a professional background of more than 30 years in industry, research, and tertiary education, including several engineering and management positions in manufacturing companies in Australia and around the world. His research interest is in developing technology solutions with a life cycle view by using circular economy strategies to decarbonize and reduce environmental impact of manufacturing industry while helping them create value. Prof Kara is also the Vice-President elect for the International Academy for Production Engineering (CIRP). He has authored more than 300 peer reviewed scientific publications.
Affiliations and expertise
Professor, University of New South Wales (UNSW), Sydney, Australia

MH

Michael Zwicky Hauschild

Michael Z. Hauschild is professor in quantitative assessment of sustainability at the Technical University of Denmark (DTU) where he leads the DTU Centre on Absolute Sustainability. He has worked on the development of methods for sustainability assessment of products and technologies for 30 years and has served as chair on working groups under UNEP developing the scientific consensus model USEtox for assessment of chemical impacts on health and environment. He has acted as a consultant to the European Commission, creating the groundwork for the Commission’s standard methodology for life cycle assessment (LCA) of products and systems. In 2018 he received the SETAC Europe Lifetime Achievement in LCA Award. He has authored or co-authored more than 270 peer reviewed scientific publications and a leading textbook on Life Cycle Assessment with more than 150 000 downloads.

Affiliations and expertise
Professor, Technical University of Denmark (DTU), Denmark

CH

Christoph Herrmann

Christoph Herrmann is a university professor of sustainable manufacturing and life cycle engineering and co-director of IWF, the Institute of Machine Tools and Production Technology, at Technische Universität Braunschweig. He is also the director of the Fraunhofer-Institute for Surface Engineering and Thin Films IST. He studied mechanical engineering/ production engineering. After earning his doctorate in 2003, he habilitated in production engineering in 2008. As a company founder, he has transferred tools and services to support design for the environment into the electronics and automotive industries. From 2005 to 2008, he was also the scientific director of the KERP Center of Excellence for Environment & Electronics in Vienna. From 2009 to 2013, he was the scientific director and a member of the Automotive Research Center Niedersachsen (NFF) in Germany. He has led various industry and research projects in the fields of life cycle engineering and sustainable manufacturing at both national and international levels. He has published more than 400 papers and books as an author, co-author, and editor.
Affiliations and expertise
Professor, Institute of Machine Tools and Production, Technische Universität Braunschweig, Germany