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Composite Structures, Design, Safety and Innovation

  • 1st Edition - June 9, 2005
  • Latest edition
  • Author: Dr. Bjorn F. Backman
  • Language: English

Aerospace structural design, especially for large aircraft, is an empirical pursuit dominated by rules of thumb and often-painful service experiences. Expertise on traditional… Read more

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Description

Aerospace structural design, especially for large aircraft, is an empirical pursuit dominated by rules of thumb and often-painful service experiences. Expertise on traditional materials is not transferable to “new” materials, processes and structural concepts. This is because it is not based on or derived from well-defined measures of safety. This book addresses the need for safe innovation based on practical, explicit structural safety constraints for use in innovative structures of the future where guiding service experience is non-existent.

The book covers new ground by the demonstration of ways to satisfy levels of safety by focusing on structural integrity; and complementing the lack of service experience with risk management, based on flexible inspection methods recognizing that safety is a function of time. Fundamentally the book shoes demonstrates how safety methods can be made available to the engineering community without requiring huge statistical databases to establish internal and external loads distributions for use in reliability analysis.

An essential title for anyone working on structural integrity, or composite structures. It will be of equal interest to aerospace engineers and materials scientists working in academia, industry and government.

Key features

  • Demonstrates a practically manageable way to produce safe innovation using composites in environments with no service experience

  • New approach to a subject that has not previously been treated in a holistic manner

  • This book could not have come at a more topical time, Boeing are currently launching the first commercial plane made entirely of composite materials

  • The focus of this book is Composite Materials but other fields of innovation could be treated in the same manner

    Readership

    Academia: Aeronautical and Aerospace Engineering Depts, and Materials Science and Engineering Departments.

    Industry: Practicing Engineers and Scientists in Structures, Materials Science, Airworthiness, Safety, Quality Control, for testing, design, development and applied research

    Government: Practising engineers and Scientists at NASA, DOD, DARPA, NTSB,…. For research and development of improved safety, (of space shuttles), Innovative structural concepts, better materials, “Crisper” regulations for safety.

    Table of contents



    1.0 Introduction


    1.1 Traditional Design in Aerospace

    1.2 Conventional Safety in Aerospace

    1.3 Trends of Innovation in Aerospace Structures

    1.4 Composites



    2.0 Structural Design


    2.1 Damage Tolerance

    2.2 Structural Integrity

    2.3 Explicit Design Constraints

    2.4 Uncertainty in Design

    2.5 The Extended Design Process



    3.0 Structural Safety


    3.1 Primary Drivers

    3.2 Risk Management

    3.3 Importance of Safety Regulations

    3.4 Uncertainty, Probability and Statistics of Damage Tolerance



    4.0 Innovation


    4.1 Service Experience

    4.2 Criticality

    4.3 Damage Tolerance

    4.4 Inductive Methods



    5.0 Safety Objectives


    5.1 Safety as a Function of Time

    5.2 Inspection

    5.3 Accidental Damage

    5.4 Design Data and Allowables



    6.0 Risk Management


    6.1 Unsafe State

    6.2 Role of Inspections

    6.3 Functions of Time and Inspection Approach

    6.4 Uncertainty



    7.0 Trades


    7.1 Impact

    7.2 Degradation

    7.3 Damage Undetected at Major Inspections

    7.4 Repair



    8.0 Building Block Approach


    8.1 Components and Scale-up

    8.2 Allowables

    8.3 Criticality

    8.4 Current Practices

    8.5 Factor of Safety



    9.0 Design Scenarios


    9.1 Damaged Metal Structure

    9.2 Damaged Composite Structure

    9.3 Damage Criteria

    9.4 Structural Allowables

    9.5 Limit Load Requirements

    9.6 “New” Structural Concepts



    10.0 The Design Process


    10.1 Ultimate Static Strength Critical Structure

    10.2 Damage Growth and Damage Resistance

    10.3 Damage Tolerance

    10.4 Discrete Source Damage

    10.5 Design Variables

    10.6 Criteria Damage

    10.7 Critical Damage Type




    11.0 Damage and Detection


    11.1 Failed Detection

    11.2 Manufacturing Damage

    11.3 Maintenance Damage

    11.4 Accidental Damage

    11.5 Process Failure, Degradation and Damage

    11.6 In-Service Degradation and Damage

    11.7 Growth and Damage

    11.8 Ultimate Strength and Damage

    11.9 Safety and Damage



    12.0 Design Philosophy


    12.1 Ultimate Strength Critical Design

    12.2 Damage and Residual Strength

    12.3 Allowables and Design Values

    12.4 Ultimate Strength Design Values

    12.5 Design Philosophy and Uncertainty

    12.6 Unsafe State and Design

    12.7 Ultimate Integrity and Design

    12.8 Survival Philosophy



    13.0 Analysis of Design Criteria


    13.1 Vehicle Objective

    13.2 Overall Structural Objective

    13.3 Principal Structural Element Criteria

    13.4 Ultimate Requirement

    13.5 Damage Tolerance Requirement

    13.6 Inspection Criteria

    13.7 Damage Growth Rates Criteria

    13.8 Threat and Damage Criteria

    13.9 Safety Criteria Baseline

    13.10 Scale-up Criteria

    13.11 Failure Criteria

    13.12 Monitoring and Feedback Criteria

    13.13 Criteria for Safe Design of Damaged Structure



    14.0 Design Example


    14.1 Geometrically Nonlinear Structural Design

    14.2 Fail-safety, Material Nonlinearities and Hybrid Design

    14.3 Fail-safe Criteria in Design

    14.4 Structural Concepts and Design Space

    14.5 Critical Damage Tolerance Design

    14.6 Types of Data for Design



    15.0 Design of Composite Structure


    Appendix A A Model of Ultimate Integrity

    Appendix B A Comparison between Metal and Composite Panels

    Review quotes

    "The book should be read by all involved in the design of aerospace structures"—International Journal of Fatigue, John Summerscales, Advanced Composite Manufacturing Centre, University of Plymouth

    Product details

    • Edition: 1
    • Latest edition
    • Published: July 28, 2005
    • Language: English

    About the author

    DB

    Dr. Bjorn F. Backman

    Affiliations and expertise
    Structure and Materials Structured Research, Camano Island, WA, USA

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