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Advanced Friction Composites for Braking Systems

Formulation, Manufacturing, Testing and Applications

  • 1st Edition - December 1, 2026
  • Latest edition
  • Editors: Vijay Raghunathan, Lenin Singaravelu Devanathan, Vinod Ayyappan, Sanjay Mavinkere Rangappa, Suchart Siengchin
  • Language: English

Advanced Friction Composites for Braking Systems: Formulation, Manufacturing, Testing and Applications delves into the development and characterization of friction compos… Read more

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Description

Advanced Friction Composites for Braking Systems: Formulation, Manufacturing, Testing and Applications delves into the development and characterization of friction composites, addressing their formulation, manufacturing processes, and testing methodologies. The primary objectives of the book are to explore recent advancements and technological innovations in this important field, focusing on materials, development processes, and testing standards. The significance of the topic lies in the growing demand for high-performance friction materials in the automotive industry and the need to comply with environmental regulations banning asbestos and copper. The book is structured to introduce the basics of friction composites, including their historical development, followed by detailed chapters on the various ingredients used in their formulations, such as fillers, binders, fibers, and friction modifiers. It then explores the manufacturing processes and various testing protocols to ensure the composites meet the required standards. Additionally, the book will feature case studies, analytical approaches, and a global market survey to provide a comprehensive understanding of the industry's current and future trends.

The book will be a valuable reference resource for academic and industrial researchers, materials scientists and engineers, industrial R&D, manufacturers, and other professionals specializing in advanced friction composites for braking systems.

Key features

  • Comprehensive coverage of the formulation and development of friction composites
  • Detailed discussion on various testing standards and methodologies
  • Analytical and brake wear debris studies of friction composites
  • Inclusion of case studies and global market trends
  • Comprehensive study of various ingredients based on classification
  • Covers sustainability and eco-friendly friction composite materials
  • Includes regulatory frameworks from different regions

Readership

Academic and industrial researchers, materials scientists and engineers, industrial R&D, manufacturers, and other professionals specializing in friction materials and composites

Table of contents

1. An introduction to brake systems- An overview

2. An introduction to friction composites: History and Types

3. Formulation design for various types of friction composites: An insightful view

4. The role of eco-friendly materials on the performance of friction composites

5. Synthetic and metallic fibers and the tribological behavior of friction composites

6. Binders: Development, Characterization, and Composite Development

7. Abrasives and their impact on the behavior of friction composites

8. The influence of solid lubricants on the fade and recovery behavior of friction composites

9. The effect of fillers (Inert and Functional) on the tribological performance of friction composites

10. The influence of nanomaterials on the performance characteristics of friction composites

11. Recycled materials: The influence of tribological performance of brake friction composites

12. Asbestos, copper, and other carcinogenic materials and their ban in the friction composites industries- A spotlight on OEM regulations

13. Insights into the Euro 7 regulations for sustainable braking systems

14. The influence of mixing and curing operations on brake friction composites- Impact on performance properties

15. The effect of preforming and direct fill on the manufacturing process- A spotlight on process performance

16. Optimization of post curing and finishing parameters in brake friction composites manufacturing- An Industrial View

17. Metallic friction composites for armor/ aircraft applications: Formulation, Manufacturing, and Testing

18. Friction composites for Windmill applications

19. Friction Composites for Railways- A manufacturing glimpse on disc pads as well as brake blocks

20. A study on the various standards available for testing friction composites: An overview

21. Detailed Analysis of the Physical, Chemical, and Mechanical Characterization of friction composites

22. Thermal and Corrosion studies of friction composites for automobile applications

23. Tribological characterization of friction composites: An industrial approach

24. Plateau formation and its influence on the performance behavior of friction composites: Worn surface study

25. NVH and Compressibility studies of friction composites

26. Studies on brake particulate emissions and their characterization: Influence of ingredients in the formulation- Case studies

27. Computational and analytical approaches in friction composites- Case studies

28. Global marketing trends for friction composites: Market survey and future requirements- Case studies based on Asia and the European Market

29. Usage of ventilated, coated and uncoated rotor discs and their influence on performance of brake pads

30. Patented technologies in braking systems- Insights on materials, formulations, manufacturing, testing and systems

31. Technology advancements in braking systems-Present and Future Perspectives

Product details

  • Edition: 1
  • Latest edition
  • Published: December 1, 2026
  • Language: English

About the editors

VR

Vijay Raghunathan

Dr. Vijay Raghunathan is Scientific Researcher at the Department of Materials and Production Engineering (MPE), The Sirindhorn International Thai–German Graduate School of Engineering (TGGS), King Mongkut's University of Technology North Bangkok, Thailand. He received his Bachelor of Engineering in Mechanical Engineering and Master of Engineering in Computer Integrated Manufacturing from Anna University, Chennai, India, in 2012 and 2014, respectively, with university rank. He completed his Doctor of Philosophy in Production Engineering from National Institute of Technology Tiruchirappalli, India, in 2020. His research focused on developing and characterizing automotive brake friction composites in collaboration with academia and industry worldwide. He completed his postdoctoral research on the tribological behavior of natural fiber-based composites at TGGS, KMUTNB, Thailand, from 2022 to 2023. He was awarded the Budding Researcher Award of the Production Engineering Department in 2020 by National Institute of Technology Tiruchirappalli, India. He has published over 83+ articles in various SCI and Scopus-indexed journals. He has published six book chapters, 1 book and 2 Indian patents in his field of research. He has published one book and editing several books for reputed international publishers. He is also Associate Editor for Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology (SAGE Publishers, SCI-E), Frontiers in Materials (Polymeric and Composite Materials Section- SCI-E), Frontiers in Mechanical Engineering (Tribology Section- ESCI, Scopus), and International Research Journal of Multidisciplinary Technovation (Scopus). He is an academic editor for Advances in Polymer Technology (Hindawi- Wiley, SCI-E) and PLOS One (Engineering) (SCI-E). He is also an editorial board member for Discover Applied Sciences (Springer, Scopus), Scientific Reports

(Springer, SCI-E), Advanced Manufacturing: Polymer & Composites Science (Taylor and Francis, Scopus), and Journal of Fibers and Polymer Composites (Indexed by Copernicus). He is also the guest editor for various special issues in SCI-E and Scopus journals. He has reviewed many regular and special issue articles. Based on Google Scholar, his citations are 6310+, his H-index is 46, and his i10-Index is 78. His articles received the Best Research Paper Award 2020 from Friction Journal, Springer, and the Top Cited Article award from India in the Materials field by Material Research Express, IOP publishing. Also, many of his other articles are top-cited in various journals. He is recognized by Stanford University, USA, and Elsevier as one of the world’s top 2% of the most cited scientists in single-year citation impact for 2021, 2022, 2023, 2024. His research areas include Brake Friction Composites, Natural Fiber and its Composites, and Additive Manufacturing.

Affiliations and expertise
Post-Doctoral Fellow, Natural Composites Research Group Lab, Department of Materials and Production Engineering (MPE), King Mongkut's University of Technology North Bangkok, Thailand

LD

Lenin Singaravelu Devanathan

Dr. Lenin Singaravelu Devanathan is a Professor in the Department of Production Engineering at the National Institute of Technology Tiruchirappalli, Tamil Nadu, India. He received his Bachelor of Engineering in Mechanical and Production Engineering and Master of Engineering in Production Engineering from Annamalai University, Chidambaram, India, in 2001 and 2002. He completed his Ph.D. in Friction Materials at the Indian Institute of Technology Roorkee in 2008. His expertise encompasses friction materials, tribology, powder metallurgy, natural fiber composites, and renewable energy.
Affiliations and expertise
National Institute of Technology Tiruchirappalli, India

VA

Vinod Ayyappan

Dr. Vinod Ayyappan is an Assistant Professor (SG) of Mechanical Engineering at Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences (SIMATS), Chennai, India. Previously, he was a Research Scientist at King Mongkut’s University of Technology North Bangkok, Thailand, where he completed his Post-doctorate from 2022 to 2023. He earned his Doctor of Engineering from TGGS, KMUTNB, Thailand, in October 2022. His key research interests include additive manufacturing and hybrid composite development using advanced technology, leading to collaborations with academic and industry partners worldwide. Besides his research, he holds life memberships in the Indian Society for Technical Education (ISTE) and the International Association of Engineers (IAENG). He serves as Associate Editor and Editorial Board Member in various SCI and WOS indexed journals. He also serves as reviewer for over 70 international journals and conferences, also guest-editing special issues. With more than 70 articles and chapters in SCI, WOS, and Scopus-indexed journals from reputable publishers, he has accumulated over 5,000 citations, an H-index of 37, and an i10-Index of 51, according to Google Scholar. He has edited four books and contributed to others for international publishers, broadening his influence. His research excellence is recognized globally, including being listed among Stanford University’s top 2% of Most-Cited Scientists for 2022–2025. He ranks 10th among polymers in Thailand and is included in the AD Scientific Index for scientist ranking. He received the KMUTNB ‘Outstanding Young Researcher Award’ in 2025. His current research

areas include Additive Manufacturing, Advanced Material Technology, Natural Fiber Composites, and Polymer Composites.

Affiliations and expertise
Research fellow, Department of Materials and Production Engineering (MPE), King Mongkut's University of Technology North Bangkok; The Sirindhorn International Thai – German Graduate School of Engineering (TGGS), North Bangkok, Thailand

SR

Sanjay Mavinkere Rangappa

Dr. Sanjay Mavinkere Rangappa is a Principal Research Scientist and Associate Professor at King Mongkut 's University of Technology North Bangkok, Thailand. He also serves as an Advisor within the President' s Office for University Promotion and Development towards International goals. Dr. Rangappa is the Executive Editor of Book Cluster: Fiber Science and Fibrous Composite Materials ( Elsevier), a former Associate Editor of Heliyon (Materials Science), and an Associate Editor of Frontier Materials Journals. He acts as a Board Member and Editor for various international journals in materials science and composites. He has reviewed over 250 international journals, including for Nature, Elsevier, Springer, and Wiley, as well as book proposals and conference submissions. He has published more than 425 articles in top- tier peer- reviewed journals indexed by SCI/Scopus, 13 editorial issues, 100 book chapters, and 70 books as an Editor with leading publishers such as Elsevier, Springer, Taylor & Francis, and Wiley. Additionally, he authored 3 books published by Elsevier and has presented research at numerous national and international conferences. Over 25 of his articles are highly cited in journals like the Journal of Cleaner Production and Carbohydrate Polymers. Dr. Rangappa is the lead editor for several special issues and has a Google Scholar citation count exceeding 39, 000, with an H- index of 100 and An i 100- Index of 475. He holds 1 US Patent, 11 UK Design Patents, 1 Thailand Patent, and 5 Indian patents. He has delivered keynote and invited talks globally, including Russia, South Africa, Malaysia, and India. Currently, he is an Academic Visitor at The University of Portsmouth, UK (2024), with upcoming visiting positions at various Malaysian and Indonesian universities from 2024 to 2027. His research focuses on Natural fiber composites, Polymer Composites, and Advanced Material Technology. He received the ‘Top Peer Reviewer 2019’ award from Publons, and the KMUTNB ‘Outstanding Young Researcher’ (2020) and' Outstanding Researcher’ (2021) awards. Recognized as one of the top 1% most- cited scientists by Stanford University (2019-2025), he ranks 5th in Thailand overall and 2nd In the Polymers category for 2023. He is also listed among the ‘Top 100 Scientists’ in Thailand by AD Scientific Index.

Affiliations and expertise
Associate Professor and Chief Scientist, Natural Composites Research Group Lab, TGGS, King Mongkut’s University of Technology North Bangkok — Bangkok, Thailand

SS

Suchart Siengchin

Prof. Dr.-Ing. habil. Suchart Siengchin is a former President of King Mongkut’s University of Technology North Bangkok and currently serves as the Director of TechnoPark at the same university. He earned his Dipl.-Ing. in Mechanical Engineering from the University of Applied Sciences Giessen/Friedberg, Germany in 1999, followed by an M.Sc. in Polymer Technology from the University of Applied Sciences Aalen in 2002, and another M.Sc. in Material Science from Erlangen-Nürnberg University in 2004. He obtained his Doctor of Philosophy in Engineering (Dr.-Ing.) from the Institute for Composite Materials at the University of Kaiserslautern in 2008, including postdoctoral research at Kaiserslautern University and Purdue University's School of Materials Engineering. In 2016, he received his habilitation from Chemnitz University in Saxony, Germany. In 2024, he was honored as an Honorary Fellow by RWTH Aachen University. He has also served as a Lecturer in Production and Material Engineering at the Sirindhorn International Thai-German Graduate School of Engineering, KMUTNB, and has been a full Professor and President of KMUTNB. He received the Outstanding Researcher Award in 2010, 2012, and 2013 at KMUTNB. His research focuses on Polymer Processing and Composite Materials. He is the Editor-in-Chief of the journal Applied Science and Engineering Progress, a Q1 indexed journal on Scopus, and has authored over 600 peer-reviewed journal articles, 15 editorial contributions, more than 100 book chapters, one authored book, and over 50 edited books. He has presented at more than 70 international and national conferences related to Materials Science and Engineering. Recognized as one of the world’s top 2% scientists by Stanford University for 2021- 2022, he received the National Excellence Researcher Award (Engineering and Research Industry) from Thailand's National Research Council in 2021, and has been listed as a Highly Cited Researcher in 2025 by Clarivate.

Affiliations and expertise
Professor, Natural Composites Research Group Lab, TGGS, King Mongkut’s University of Technology North Bangkok — Bangkok, Thailand