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Additive Manufacturing of Sustainable Energy Systems

  • 1st Edition - March 1, 2027
  • Latest edition
  • Author: Abdul Hai Al-Alami
  • Language: English

Additive Manufacturing and Sustainable Energy Systems Construction explores the role of additive manufacturing in developing sustainable energy storage solutions. As the global… Read more

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Description

Additive Manufacturing and Sustainable Energy Systems Construction explores the role of additive manufacturing in developing sustainable energy storage solutions. As the global reliance on electrification increases and population demands grow, innovative approaches to energy storage become critical. The book focuses on nonconventional technologies, with a detailed examination of compressed air energy storage systems as a versatile and environmentally friendly alternative to traditional batteries. Readers will find in-depth models for precise calculations, equipment design and selection, sizing, and real-world applications. The book also discusses the integration of compressed air systems with electrical generators, covering design parameters, connectivity options, and actuation methods. A distinctive feature is the emphasis on how additive manufacturing and 3D printing can streamline the design and production of pneumatic and electric machines, enabling the creation of integrated energy storage devices more efficiently. Fundamental topics such as energy conversion, compressible flow, and electrical machine design are thoroughly explained, along with advanced areas like digitalization using IoT, AI, and digital twins. Practical case studies, including the development of a 3D-printed air motor and permanent magnet generator, illustrate real-life applications of these cutting-edge technologies. Ideal for engineers, researchers, and students, this book provides essential insights into designing and implementing next-generation energy storage solutions. It highlights how additive manufacturing and sustainable construction practices can advance energy systems, helping to meet future energy needs while supporting global sustainability goals.

Key features

  • Offers self-contained chapters on designing, manufacturing, and operating compressed air energy storage equipment and their coupling with electrical generators
  • Introduces basic concepts on compressible flow, additive manufacturing, and electrical machinery in an easy and practical manner to benefit both novice and seasoned practitioners
  • Provides a do-it-yourself chapter dedicated to building a working prototype, culminating the understanding of storage, electricity generation, and additive manufacturing

Readership

Researchers, lecturers, and students in the fields of mechanical, electrical, and chemical engineering, as well as any field related to sustainable manufacturing technologies

Table of contents

1. Introduction to energy conversion and storage Conventional electricity generation Renewable Energy resources Energy transmission Energy storage technologies Applications and Safety requirement (SEWA/DEWA/FEWA) for on grid and off grid

2. Compressible flow Introduction Ideal gas equations Continuity Isentropic model Shock waves

3. Compressed air energy storage technologies General concepts System components Modeling and sizing of storage tanks Air motor types and analysis Coupling with electrical generators

4. Electrical machines Introduction Types of electrical generators (induction, permanent magnet) Electric motors Electrical generators connections Frequency Rotation and mechanical balance

5. Introduction to Additive Manufacturing Additive manufacturing materials (plastic/powder/metal/resin) Filament types and material properties Commercially available printers Pros/cons of additive manufacturing vs. conventional machines

6. Additive Manufacturing of pneumatic motors Pneumatic motor design CAD files and slicers Biblometirc analysis of additive manufacturing for production of pneumatic prime movers

7. Additive Manufacturing of electric generators Tesla experience and progress in electrical motors Geometry considerations Permanent magnets locations Winding of electrical machines Biblometirc analysis of additive manufacturing for production of electric machines

8. Digitalization of compressed air storage systems Introduction The need for digitalization Digitalization Technologies Digital Twin IOT AI and Machine Learning

9. Exergy analysis of pneumatic prime movers and compressed air energy storage Introduction Energy analysis of a typical cycle of compressed air energy storage Exergy analysis Methods to utilize waste heat (adsorption chillers and expansion cooling)

10. Energy conversion and storage under the UN SDGs Alternative energy storage technologies Sustainable additive manufacturing Energy-on-demand via additive manufacturing e-collaboration Job creation and community involvement

11. Case study: 3D printed air motor and permanent magnet generator Proposed design of air motor Blades design Enclosure design Manufacturing of air motor Design of permanent magnet generator Number of poles Magnet location effects Coupling and testing

Product details

  • Edition: 1
  • Latest edition
  • Published: March 1, 2027
  • Language: English

About the author

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Abdul Hai Al-Alami

Dr. Al-Alami is a Professor at and Chairman of the Sustainable and Renewable Energy Engineering Program at University of Sharjah (2012-present). Professor Alami has received his Ph.D. from Queen’s University in Kingston, Ontario, Canada, in 2006. Since then, he has held the positions at the Mechanical Engineering Department at the Hashemite University in Jordan (2006-2010) and Al Ain in UAE (2010-2012). Prof Alami has been among world’s top 2% scientists according to Stanford University Scientists Ranking since 2020. The areas of interest of Prof Alami are the synthesis and analysis of nano-materials for various energy conversion and storage applications, as well as novel ways of mechanical energy storage (CAES, CGES, and buoyancy force). Prof Alami has authored more than 200 publications in highly reputed journals, as well as books on energy storage technologies, solar photovoltaic manufacturing and sustainable additive manufacturing.

Affiliations and expertise
Professor and Chairman of the Sustainable and Renewable Energy Engineering Program, University of Sharjah, United Arab Emirates