Metal Value Recovery from Industrial Waste Using Advanced Physicochemical Treatment Technologies

1st Edition - November 13, 2024
Editors: Dimitrios A Giannakoudakis, Papita Das, Parimal Pal, Jayato Nayak, Sankha Chakrabortty
Language: English
Paperback ISBN:
9 7 8 - 0 - 4 4 3 - 2 1 8 8 4 - 2
eBook ISBN:
9 7 8 - 0 - 4 4 3 - 2 1 8 8 3 - 5

Metal Value Recovery from Industrial Waste Using Advanced Physicochemical Treatment Technologies focuses on the fundamental and advanced topics involved with the technolog… Read more

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Metal Value Recovery from Industrial Waste Using Advanced Physicochemical Treatment Technologies focuses on the fundamental and advanced topics involved with the technologies for the extraction of metal ions from different industrial discarded volumes which may be sludge or wastewater. Uniqueness of the book lies in the fact that it covers each topic related to industrial wastes and elaborates on discussions on metal ion recovery to make the readers confident about the topics and concepts explained in the section.

Moreover, this book examines high potential in different downstream processes like membrane filtration, hybrid techniques, chemical leaching, electrochemical techniques, and a variety of advanced recovery techniques. Emphasis is given to state-of-the-art concept, latest research, practical applications or commercialization through case studies, and comparative evaluation of the processes for metal ion recovery from industrial wastes.

Metal Value Recovery from Industrial Waste Using Advanced Physicochemical Treatment Technologies
Cover image
Title page
Table of Contents
Copyright
Contributors
Chapter One Metal components in industrial wastes and methods for metal ions recovery
Abstract
Keywords
1 General overview on metals in industrial wastes
2 Sources of metals in industrial wastes
2.1 Manufacturing processes
2.2 Mining and mineral processing
2.3 Metal plating and surface finishing
2.4 Chemical manufacturing
2.5 Electronics and electrical equipment recycling
2.6 Power generation and coal combustion
2.7 Metal fabrication and machining
2.8 Food and beverage processing
3 Technologies for the recovery of metal ions
4 Recent reports
4.1 Hydrometallurgical processes
4.2 Pyrometallurgical processes
4.3 Biotechnological approaches
4.4 Electrowinning and electrorefining
4.5 Adsorption techniques
5 Future perspectives
5.1 Trends in metal component presence
5.2 Emerging methods for metal ion recovery
5.3 Advanced separation technologies
5.4 Green chemistry and bioremediation
5.5 Resource recovery from electronic wastes
5.6 Integration of circular economy principles
References
Chapter Two Approach of microfiltration, ultrafiltration, and membrane reactors in the recovery of essential metals from industrial wastewater
Abstract
Keywords
1 Introduction
2 Classifications of membranes
2.1 Classification of synthetic membranes
2.2 Various membrane treatment processes
2.3 Factors affecting the rejection (mechanism of removal)
2.4 Applications of membranes in analytical separations
2.5 Limitations of membranes
2.6 Recent trends in performance improvement
2.7 Different surface modification methods
2.8 Challenges in water treatment
2.9 Emerging contaminants (ECs)
2.10 Occurrence and threat to the environment
2.11 Various treatment methods for the removal of emerging contaminants (ECs)
2.12 Conclusion
References
Chapter Three Chemical leaching process for essential metal recovery from industrial wastes
Abstract
Keywords
1 Introduction
2 Fundamentals of chemical leaching
3 Sources of industrial wastes for metal recovery
4 Leaching agents and their selection
5 Process design and optimization
6 Case studies of metal recovery
7 Environmental and safety considerations
8 Economics involved in leaching-based metal recovery processes
9 Future trends and innovations
10 Conclusion
References
Chapter Four Heavy metal harmony: Sustainable solutions for industrial effluent treatment
Abstract
Keywords
1 Heavy metal pollution
2 Sources of contamination with heavy metals
2.1 Geological weathering
2.2 Mining effluents
2.3 Domestic wastewater
2.4 Industrial runoff
2.5 Atmospheric sources
2.6 Agricultural sources
2.7 Urban storm water runoff
3 Effects of heavy metals
3.1 Effects of heavy metals on human health
3.2 Heavy metals’ effects on plants and animals
3.3 Heavy metals’ impact on biological treatment
4 Methods of heavy metal removal
4.1 Chemical precipitation
4.2 Precipitation of hydrogen
4.3 Carbonate precipitation
4.4 Sulfide precipitation
4.5 Complexed heavy metal removal
4.6 Ion exchange effects
4.7 Reverse osmosis
4.8 Electrodialysis
4.9 Adsorption
5 Biological treatment
5.1 Aquatic plant uptake of heavy metals
5.2 Absorption of heavy metals by terrestrial plants
5.3 Recovering heavy metals
5.4 Sunlight-induced hydrogen peroxide oxidation of sulfide
5.5 Quality control
5.6 Precision and accuracy
References
Chapter Five Approach of NF, RO and integrated system in recovery of essential metals from industrial effluents
Abstract
Keywords
Acknowledgment
1 Introduction
2 Mechanism of separation by NF and RO
2.1 Nanofiltration
2.2 Reverse osmosis
3 Industrial process in practice
4 Application in metal recovery
5 Techno-economic feasibility
6 Future trend
7 Conclusion
Chapter Six Application of different techniques for platinum and gold recovery from electronic waste
Abstract
Keywords:
1 Introduction
2 Different strategies of e-waste management
2.1 Macroscale
2.2 Microscale
3 Various technologies involved in E-waste recycling and recovery of precious metals
3.1 E-waste recycling: Conventional methods
3.2 E-waste recycling: Nonconventional methods
4 Pros and cons associated with different metal recovery technologies
5 Future aspects
6 Conclusions
References
Chapter Seven Recovery of copper from acid mine drainage using advanced recovery techniques
Abstract
Keywords:
Acknowledgments
1 Introduction
2 Sources of acid mine drainage (AMD) and example of sites
3 Characteristics of AMD and concerns
4 Significance of recovery of metals from AMD
5 Advanced technologies of metal recovery from AMD
5.1 Membrane based technology
5.2 Membrane distillation process
5.3 Forward osmosis
5.4 Ion exchange technology
5.5 Electrodialysis
5.6 Electrochemical cementation process
5.7 Neutralization method
5.8 Microbes assisted process
5.9 Integrated process
6 Projected industrial re-utilization of the recovered metals
7 Techno-economic feasibility of extracting metals from acid mine drainage (AMD)
8 Notable case studies of metal recovery
9 Future prospect and scale up opportunities
10 Conclusion and summary
Abbreviations
References
Chapter Eight Technologies for the recovery of nickel and copper from electroplating industrial effluent
Abstract
Keywords:
1 Introduction
2 Effluents generated by electroplating
2.1 Nickel plating
2.2 Copper plating
3 Metal concentration and legislation
4 Treatment of effluent containing metal ions
4.1 Conventional technologies for heavy metals removal from industrial wastewater
4.2 Recent technologies for heavy metals removal from industrial wastewater
5 Evaluation of techniques used for metal ion removal: A critical analysis
6 Conclusion
References
Chapter Nine Removal of heavy metals from wastewater using synthetic chelating agents: A review
Abstract
Keywords
1 Introduction
2 Heavy metal toxicity
2.1 Mercury
2.2 Copper
2.3 Cadmium
2.4 Lead
3 Heavy metal removal from water
3.1 Solvent extraction of heavy metals
3.2 Silica-immobilized chelating agents
3.3 Chelating ligands-functionalized magnetic Fe3O4 nanoparticles
4 Future prospects
5 Conclusions
References
Chapter Ten Photocataytic demetallization of industrial sludge
Abstract
Keywords:
1 Introduction
1.1 Material and methods
1.2 Results and discussion
2 Conclusions and future perspectives
References
Chapter Eleven Recovery of lithium and lead ions from battery industry wastes using advanced separation techniques
Abstract
Keywords
1 Introduction
2 Recovery of lead from waste batteries
2.1 Lead extraction by employing ion-exchange resins
2.2 Lead extraction through thermal reduction utilizing carbon
2.3 Lead extraction through bioleaching of lead using Cupriavidus sp. bacteria
2.4 Ionic liquid for electrochemical recovery of lead
2.5 Recovery of lead from leached solution containing battery waste using activated carbon using treatments and modifications
3 Lithium extraction from waste lithium-ion batteries
3.1 Chemical leaching of lithium
3.2 Recovery of lithium through enrichment precipitation followed by electrodialysis
3.3 Recovery of lithium through grinding floatation
3.4 Adapted acidophilic bacteria for two-step bioleaching of spent lithium-ion laptop batteries
4 Conclusions
References
Chapter Twelve Critical review on various recycling methods of indium from flat panel displays
Abstract
Keywords:
1 Introduction
1.1 Need for recycling methods of indium from flat panel displays
1.2 Motivation of recycling of indium from flat panel displays
1.3 Previous works on recycling methods of indium from flat panel displays
2 Materials and methods
2.1 Procedure for various recycling methods of indium from flat panel displays
2.2 Mechanism of separation for different technologies
3 Techno-economic feasibility of recycling of indium from flat panel displays
4 Case study of recycling of indium from flat panel displays
5 Scale up possibilities of recycling methods of indium from flat panel displays
6 Conclusion
References
Chapter Thirteen Recovery of lanthanum and cerium from rare earth polishing powder wastes
Abstract
Keywords
1 General overview of rare earth polishing powder wastes
1.1 Management strategies
2 Compositions and sources of rare earth polishing powder waste
3 Methods of recovery of cerium and lanthanum from rare earth polishing powder waste
4 Challenges associated with the recovery techniques
5 Recent reports on the recovery of cerium and lanthanum
6 Future trends
References
Chapter Fourteen Recent advances in the recovery of neodymium and dysprosium from industrial waste
Abstract
Keywords
1 Introduction
1.1 What are rare earth metals?
1.2 Importance of Nd and Dy
1.3 Sources of Nd and Dy
1.4 Recent advancement
2 Challenges in recovery of Nd and Dy
3 Pyrometallurgical
3.1 Pretreatment processes
3.2 Selective chlorination
3.3 Liquid metal extraction
4 Hydrometallurgy
4.1 Leaching
4.2 Solvent extraction
5 Other methods used to recover Nd and Dy
5.1 Membrane solvent extraction
5.2 Extraction using hollow-fiber-supported liquid membranes (HFSLM)
5.3 Ionic liquids
5.4 Bioleaching
5.5 Ultrasound and microwave-assisted leaching of Nd from organic solvents
6 Life cycle assessment (LCA)
References
Chapter Fifteen Physicochemical recovery of yttrium and europium from industrial sludge
Abstract
Keywords:
1 Introduction
2 Yttrium and europium in industrial wastes
3 Methods of metal ion removal from industrial waste
3.1 Advances in separation and recovery of yttrium
3.2 Advances in separation and recovery of europium
4 Conclusions
References
Chapter Sixteen Recovery of zinc from a variety of industrial wastes
Abstract
Keywords
1 Introduction
2 Sources of zinc from industrial waste
2.1 Blast furnace (BF)
2.2 Electric arc furnace (EAF)
2.3 Flux skimming
2.4 Leach residues
3 Heath and environmental hazards of zinc
3.1 Health effects
3.2 Environmental effects
4 Recovery method
4.1 Hydrometallurgical processing
4.2 Ausmelt smelting technology
4.3 Green emulsion liquid membrane technology (GELM)
5 Treatment techniques
5.1 Ion exchanger
5.2 Chemical precipitation
5.3 Chemical oxidation
5.4 Electrodialysis
5.5 Reverse osmosis
5.6 Ultrafiltration
6 Application of zinc
6.1 Zinc-oxide nanoparticles in dentistry
6.2 Preventive dentistry
6.3 Zinc and zinc compounds in paper-based devices
6.4 Pharmaceutical industries
6.5 Textile industries
6.6 Oxides and chemicals
6.7 Dry batteries
7 Techno-economic feasibility of zinc recovery
7.1 Cost factors
7.2 Cost efficiency of different processes
7.3 Feasibility analysis
7.4 Cost-benefit analysis
8 Case study on Zn recovery process
8.1 Background
8.2 Objective
8.3 Methodology
8.4 Techno-economic analysis
8.5 Results
8.6 Conclusion
8.7 Implications
9 Opportunities and future prospects for recovery of zinc
10 Conclusion
References
Chapter Seventeen Cutting-edge technologies for the recovery of cobalt from different waste discards
Abstract
Keywords
1 Introduction
2 Processes for recovery of cobalt
3 Cutting-edge technologies for the recovery of cobalt
3.1 Advanced hydrometallurgical processes
3.2 Advanced bioleaching processes
3.3 Advanced separation processes
3.4 Advanced ion exchange and adsorption processes
3.5 Advanced electrochemical processes
3.6 Advanced thermal processes
3.7 Machine learning and optimization process
4 Conclusion
References
Chapter Eighteen Futuristic augmentation of various industrial wastes for the green recovery of high-valued metal ions
Abstract
Keywords
Acknowledgment
1 Introduction
2 Metal ions in industrial wastes
2.1 Fly ash
2.2 Manufacturing of batteries
2.3 Plating and deposition industry
2.4 Electronic waste
2.5 Petrochemical industry
3 Methods of metal ion removal from industrial waste
3.1 Cementation
3.2 Coagulation and flocculation
3.3 Ion exchange
3.4 Ion flotation
3.5 Membrane filtration
3.6 Adsorption
3.7 Hydrometallurgy techniques
3.8 Solvent extraction technology
3.9 Pyrometallurgy techniques
3.10 Electrochemical deposition technology
4 Green methods of metal extraction from industrial waste
4.1 Biosorption
4.2 Bioremediation
4.3 Bioaccumulation
4.4 Biofiltration
4.5 Bioleaching
4.6 Biomineralization
5 Future scope and scale-up possibilities
6 Conclusion
References
Chapter Nineteen Regulatory aspects of metal ion recovery and possible policy suggestions
Abstract
Keywords
1 Introduction
2 Metal waste: Source and toxicity
2.1 Toxicity of heavy metals
3 Role of regulatory aspects in metal recovery
4 Policy suggestions
References
Index

Dimitrios A Giannakoudakis

Dr. Dimitrios Giannakoudakis graduated as chemist from Aristotle University of Thessaloniki (AUTh) in Greece, where he obtained also two M.Sc. degrees (in Physical-chemistry & Electrochemistry and in New Educational Technologies). He received his PhD degree on “Nanotechnology and Materials Chemistry” from the City University of New York (CUNY) with full scholarship, in 02/2017. Then, he continued as postdoctoral-fellow and adjunct tutor at the City College of New York, AUTh, and the Institute of Physical Chemistry (IChF) of Polish Academy of Sciences. Afterwards, he served at IChF as adj. Assistant Professor and tutor of “Modern nano-Topics in Physical Chemistry”. Currently, he is Research Associate and tutor at AUTh. He has co-authored more than 105 publications in leading peer-reviewed journals (avg. Impact Factor as 1st author above 11), with the articles to be cited more than 3000 times, one monograph by Springer, three edited books by Elsevier, more than 20 book chapters, and 3 invention patents. For more details: www.DaGchem.com

Affiliations and expertise

Assistant Professor, Institute of Physical Chemistry of Polish Academy of Sciences, Greece

Papita Das

Prof. (Dr) Papita Das is Professor, Department of Chemical Engineering and Director, School of Advanced Studies in Industrial Pollution Control Engineering, Jadavpur University, Kolkata. She has expertise in highly topical domains of chemical engineering related to Environmental Pollution Control. The research done in her laboratory addresses known and emerging environmental concerns that continues to plague us, with an emphasis on clay-based liner materials, nanoparticles, bio-polymeric film for the clean-up of contaminated soil, water, and other environmental compartments. Over the years, her research team has made notable contributions on several key areas related to “Environmental Sustainability”, which have been recognized with various awards in recent years. Further, her research has produced over 175 International Journal publications, 50+ Book Chapters, 12 Books, 2 Edited Books and 100+ Conferences which have been well received by the global scientific community.

Affiliations and expertise

Professor, Department of Chemical Engineering, Jadavpur University, Kolkata, West Bengal, India Director, School of Advanced Studies in Industrial Pollution Control Engineering, Jadavpur University, Kolkata, West bengal, India

Parimal Pal

Professor Parimal is currently serving as HAG Professor (Higher Administrative Grade) and the senior most professor in the Department of Chemical Engineering, National Institute of Technology Durgapur, A Govt. of India Autonomous Institute of National importance. A Master of Technology from the Department of Chemical Engineering, Indian Institute of Technology Kharagpur, he joined academia in 1990 with a few years field experience in Indian Oil Corporation Limited the most profitable and largest petroleum industry in India. He holds PhD degree from Jadavpur University, Kolkata. Professor Pal developed a dozen of membrane-based green technologies and software for chemical and allied process industries. He has already earned patent rights of half a dozen novel technologies and copyright of two process optimization and control software. Dr. Pal supervised around one and a half dozen doctoral and postdoctoral thesis work.

Affiliations and expertise

HAG Professor, Department of Chemical Engineering, National Institute of Technology Durgapur, West Bengal, India

Jayato Nayak

Dr. Jayato Nayak, is a prominent researcher with more than 9 years of experience in the field of novel design and applications embracing the theme of process intensification. His core expertise includes Process Intensification, Bioprocess Engineering, water and wastewater treatment, graphene integrated photocatalyst development and biosynthesis of value-added products. Currently, along with the national collaboration with IITs, NITs and CSIR Labs, he has extended research collaborations with research professionals in Poland, Brazil, Malaysia, Vietnam etc. Till August 2022, he has published 25 international SCI/SCOPUS indexed peer reviewed journal papers, more than 10 book chapters and filed 3 patents. As of now, with huge number of citations, he is having high h-index and i10- index. He is providing his expertise as Resource person for several Webinars and FDPs: and, as Senior Editor, Review Editor, Guest Editor, Editorial board member and recognized reviewer of more than 15 international journals. He has received 2 best research awards and 5 distinguished awards from various National and International organizations.

Affiliations and expertise

Assistant Professor, Centre for Life Sciences, Mahindra University, Hyderabad, India

Sankha Chakrabortty

Dr. Sankha Chakrabortty, an assistant professor of School of Biotechnology/Chemical Technology, KIIT Deemed to be University, India, is a renowned researcher with over 10 years of expertise in the domains of Environmental Engineering and Green Technology. He has had his research published in over 32 SCI/SCOPUS indexed high impact factor journals and has filed seven patents. He has garnered 14 awards/achievements from different organizations over the course of his ten-year research career. He received the SPRINGER publisher's "Best Paper Award-2015" in 2015, and the "Best Researcher Award- 2020" from an international organisation last year, as well as the "NESA Young Scientist of the Year 2020" from the National Environmental Science Academy. In addition, Dr. Chakrabortty received another award from KIIT University in the field of "STE-Young Scientist Award (Faculty Category)" for his remarkable research effort.

Affiliations and expertise

Assistant Professor, School of Chemical Technology, KIIT Deemed to be University, Bhubaneswar, Odisha, India

Life Sciences

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Metal Value Recovery from Industrial Waste Using Advanced Physicochemical Treatment Technologies

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Dimitrios A Giannakoudakis

Papita Das

Parimal Pal

Jayato Nayak

Sankha Chakrabortty