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Mechanical Design Engineering Handbook
- 3rd Edition - October 1, 2024
- Authors: Peter Childs, Marc Masen
- Language: English
- Paperback ISBN:9 7 8 - 0 - 4 4 3 - 2 2 0 7 7 - 7
- eBook ISBN:9 7 8 - 0 - 4 4 3 - 2 2 0 7 8 - 4
Mechanical Design Engineering Handbook, Third Edition discusses the mechanical engineering skills that are essential to power generation, production, and transportation. Machine e… Read more
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Request a sales quoteMechanical Design Engineering Handbook, Third Edition discusses the mechanical engineering skills that are essential to power generation, production, and transportation. Machine elements such as bearings, shafts, gears, belts, chains, clutches and belts represent fundamental building blocks for a wide range of technology applications. The aim of this handbook is to present an overview of the design process and to introduce the technology and selection of specific machine elements that are fundamental to a wide range of mechanical engineering design applications.
This book includes detailed worked examples for the design and application of machine elements and over 600 images, with line drawings complemented by solid model illustrations to aid understanding of the machine elements and assemblies concerned. The context for engineering and mechanical design is introduced in the first chapter, which also presents a blended design process, incorporating principles from systematic and holistic design, as well as practical project management.
- Provides a comprehensive treatment of machine elements, including bearings, gears, shafts, clutches, brakes, belts, chains, springs, wire rope, hydraulics, and pneumatics
- Presents the design and selection of flow charts
- Includes over 600 illustrations, presenting the technologies and their implementation
- Covers detailed, worked examples throughout
Engineering industry: Professional engineers, Mechanical engineers, Production engineers, Chemical engineers, Automotive engineers, Aerospace engineers, Manufacturing engineers, Tribologists, Designers and experts in mechanical, mechanism designers and machine elements. Undergraduate and postgraduate (bachelors and masters) programmes in: Mechanical engineering, Production engineering, Chemical engineering, Automotive engineering, Vehicle engineering, Motor-sports engineering, Aerospace engineering, Manufacturing engineering, Tribology.
1 Design
1.1 Introduction
1.2 The design process
1.3 Design models
1.3.1 Systematic design
1.3.2 Double diamond
1.3.4 Total and blended design
1.4 Design optimisation
1.5 Design reviews
1.6 The technology base
1.7 Conclusions
References
Nomenclature
2 Mechanics of engineering materials
2.1 Introduction
2.2 Materials and mechanics basics
2.3 Loading
2.3.1 Static loading
2.3.2 Dynamic loading
2.4 Deformation and fracture
2.4.1 Deflection
2.4.2 Strain
2.4.3 Stress
2.4.4 Fatigue
2.4.5 Buckling
2.5 Engineering properties
2.5.1 Young's modulus and Poisson's ratio
2.5.2 Yield and Elastic limit
2.5.3 Hardness
2.5.4 Toughness
2.6 Conclusions
References
Nomenclature
3 Material selection for performance
3.1 Design for stiffness
3.2 Design for strength
3.3 Design for light weight
3.4 Design for endurance
3.5 Design for corrosion resistance
3.6 Design for recyclability
3.7 Materials
3.7.1 Steel
3.7.2 Aluminium
3.7.3 Plastics
3.7.4 Composites
3.7.5 Ceramics
3.7.6 Natural materials
3.8 Conclusions
References
Nomenclature
4 Tribology
4.1 Introduction
4.2 Tribology basics
4.2.1 Surface Roughness
4.2.2 Contact mechanics
4.2.2.1 Elastic contact
4.2.2.2 Contact of rough surfaces
4.2.3 Friction
4.2.3.1 Adhesion
4.2.3.2 Deformation
4.2.4 Lubrication
4.2.4.1 Oils
4.2.4.2 Greases
4.2.4.3 Solid lubricants
4.2.5 Wear
4.2.5 Abrasion
4.2.5.1 Adhesion
4.2.5.2 Surface fatigue
4.2.5.3 Tribo-corrosion
4.2.5.4 Fretting
4.3 Design for efficiency
4.3.1 Friction, lubrication and energy losses
4.3.2 Improving efficiency in mechanical elements
4.3.3 Design of efficient, smooth-running systems
4.4 Design for durability
4.4.1 Wear, surface failure and durability
4.4.1.1 Deformation
4.4.1.2 Wear
4.4.1.3 Fatigue
4.4.1.4 Corrosion
4.4.2 Failure modes
4.4.2.1 Causes of failure
4.4.2.2 Identifying failure modes
4.4.3 Design of durable systems
4.5 Conclusions
References
Nomenclature
5 Journal bearings
5.1 Introduction
5.2 Sliding bearings
5.3 Design of boundary-lubricated bearings
5.4 Design of full film hydrodynamic bearings
5.4.1 Design charts for full-film hydrodynamic bearings
5.4.2 Alternative method for the design of full film hydrodynamic bearings
5.5 Conclusions
References
Nomenclature
6 Rolling element bearings
6.1 Introduction
6.2 Bearing life and selection
6.2.1 Simple Bearing life equation
6.2.2 Modified life equation
6.3 Bearing installation
6.3.1 Radial location
6.3.2 Preload
6.4 Conclusions
References
Nomenclature
7 Shafts
7.1 Introduction to shaft design
7.2 Shaft-hub connection
7.3 Shaft-shaft connection—couplings
7.4 Cams
7.5 Critical speeds and shaft deflection
7.5.1 Macaulay’s method for calculating the deflection of beams
7.5.2 Castigliano’s theorem for calculating shaft deflections
7.6 Analysis of transmission shafting
7.7 Detailed design case study
7.8 Conclusions
References
Nomenclature
8 Gears
8.1 Introduction
8.2 Construction of gear tooth profiles
8.3 Gear trains
8.3.1 Manually shifted automotive transmissions
8.3.2 Epicyclic gear trains
8.3.3 Rack and pinion gears
8.4 Tooth systems
8.5 Force analysis
8.5.1 Introduction to gear stresses
8.5.2 Bending stresses
8.6 Simple gear selection procedure
8.7 Condition monitoring
8.8 Conclusions
References
Nomenclature
9 Spur and helical gear stressing
9.1 Introduction
9.2 Failure due to contact stresses
9.3 AGMA equations for bending and contact stress
9.4 Gear selection procedure
9.5 Conclusions
References
Nomenclature
10 Bevel gears
10.1 Introduction
10.2 Force analysis
10.3 Stress analysis
10.4 Calculation procedure summary
10.5 Conclusions
References
Nomenclature
11 Worm gears
11.1 Introduction
11.2 Force analysis
11.3 AGMA equations
11.4 Design procedure
11.5 Conclusions
References
Nomenclature
12 Belt and chain drives
12.1 Introduction
12.2 Belt drives
12.2.1 Belt selection
12.2.2 Wedge belt selection
12.2.3 Synchronous belts
12.2.4 Flat belt drives
12.3 Chain drives
12.3.1 Roller chain selection
12.4 Conclusions
References
Nomenclature
13 Clutches and brakes
13.1 Introduction
13.2 Clutches
13.2.1 Design of disc clutches
13.3 Brakes
13.3.1 Disc brakes
13.3.2 Drum brakes
13.3.3 Short-shoe external drum brakes
13.3.4 Long-shoe external drum brakes
13.3.5 Long-shoe internal drum brakes
13.3.6 Band brakes
13.4 Conclusions
References
Nomenclature
14 Seals
14.1 Introduction to seals
14.2 Static seals
14.3 Dynamic seals
14.4 Labyrinth seals
14.5 Axial and bush seals
14.6 Seals for reciprocating components
14.7 Conclusions
References
Nomenclature
15 Springs
15.1 Introduction
15.2 Helical compression springs
15.3 Helical extension springs
15.4 Helical torsion springs
15.5 Leaf springs
15.6 Belleville spring washers
15.7 Conclusions
References
Nomenclature
16 Fastening and power screws
16.1 Introduction to permanent and non-permanent fastening
16.2 Threaded fasteners
16.3 Power screws
16.4 Rivets
16.5 Adhesives
16.6 Welding
16.7 Snap fasteners
16.8 Conclusions
References
Nomenclature
17 Wire rope
17.1 Introduction
17.2 Wire rope selection
17.3 Wire rope terminations
17.4 Conclusions
References
Nomenclature
18 Pneumatics and hydraulics
18.1 Introduction
18.2 Pressure
18.3 Hydraulic pumps
18.4 Air compressors and receivers
18.5 Filters
18.6 Control valves
18.7 Pneumatic and hydraulic actuators
18.8 Conclusions
References
Nomenclature
19 Tolerancing and precision engineering
19.1 Introduction
19.2 Component tolerances
19.2.1 Standard fits for holes and shafts
19.2.2 Interference fits
19.2.3 Machine capability
19.2.4 Geometric tolerancing
19.3 Statistical tolerancing
19.3.1 Sure-fit or extreme variability
19.3.2 Linear functions or tolerance chains
19.3.3 Several independent, uncorrelated random variables
19.3.4 Statistical design techniques and quality assurance
19.4 Precision engineering
19.4.1 Axial compressor clearance case study
19.4.2 Cordless and corded hand tools case study
19.4.3 Robot transmission case study
19.5 Conclusions
References
Nomenclature
Appendix: Tables of material properties
1.1 Introduction
1.2 The design process
1.3 Design models
1.3.1 Systematic design
1.3.2 Double diamond
1.3.4 Total and blended design
1.4 Design optimisation
1.5 Design reviews
1.6 The technology base
1.7 Conclusions
References
Nomenclature
2 Mechanics of engineering materials
2.1 Introduction
2.2 Materials and mechanics basics
2.3 Loading
2.3.1 Static loading
2.3.2 Dynamic loading
2.4 Deformation and fracture
2.4.1 Deflection
2.4.2 Strain
2.4.3 Stress
2.4.4 Fatigue
2.4.5 Buckling
2.5 Engineering properties
2.5.1 Young's modulus and Poisson's ratio
2.5.2 Yield and Elastic limit
2.5.3 Hardness
2.5.4 Toughness
2.6 Conclusions
References
Nomenclature
3 Material selection for performance
3.1 Design for stiffness
3.2 Design for strength
3.3 Design for light weight
3.4 Design for endurance
3.5 Design for corrosion resistance
3.6 Design for recyclability
3.7 Materials
3.7.1 Steel
3.7.2 Aluminium
3.7.3 Plastics
3.7.4 Composites
3.7.5 Ceramics
3.7.6 Natural materials
3.8 Conclusions
References
Nomenclature
4 Tribology
4.1 Introduction
4.2 Tribology basics
4.2.1 Surface Roughness
4.2.2 Contact mechanics
4.2.2.1 Elastic contact
4.2.2.2 Contact of rough surfaces
4.2.3 Friction
4.2.3.1 Adhesion
4.2.3.2 Deformation
4.2.4 Lubrication
4.2.4.1 Oils
4.2.4.2 Greases
4.2.4.3 Solid lubricants
4.2.5 Wear
4.2.5 Abrasion
4.2.5.1 Adhesion
4.2.5.2 Surface fatigue
4.2.5.3 Tribo-corrosion
4.2.5.4 Fretting
4.3 Design for efficiency
4.3.1 Friction, lubrication and energy losses
4.3.2 Improving efficiency in mechanical elements
4.3.3 Design of efficient, smooth-running systems
4.4 Design for durability
4.4.1 Wear, surface failure and durability
4.4.1.1 Deformation
4.4.1.2 Wear
4.4.1.3 Fatigue
4.4.1.4 Corrosion
4.4.2 Failure modes
4.4.2.1 Causes of failure
4.4.2.2 Identifying failure modes
4.4.3 Design of durable systems
4.5 Conclusions
References
Nomenclature
5 Journal bearings
5.1 Introduction
5.2 Sliding bearings
5.3 Design of boundary-lubricated bearings
5.4 Design of full film hydrodynamic bearings
5.4.1 Design charts for full-film hydrodynamic bearings
5.4.2 Alternative method for the design of full film hydrodynamic bearings
5.5 Conclusions
References
Nomenclature
6 Rolling element bearings
6.1 Introduction
6.2 Bearing life and selection
6.2.1 Simple Bearing life equation
6.2.2 Modified life equation
6.3 Bearing installation
6.3.1 Radial location
6.3.2 Preload
6.4 Conclusions
References
Nomenclature
7 Shafts
7.1 Introduction to shaft design
7.2 Shaft-hub connection
7.3 Shaft-shaft connection—couplings
7.4 Cams
7.5 Critical speeds and shaft deflection
7.5.1 Macaulay’s method for calculating the deflection of beams
7.5.2 Castigliano’s theorem for calculating shaft deflections
7.6 Analysis of transmission shafting
7.7 Detailed design case study
7.8 Conclusions
References
Nomenclature
8 Gears
8.1 Introduction
8.2 Construction of gear tooth profiles
8.3 Gear trains
8.3.1 Manually shifted automotive transmissions
8.3.2 Epicyclic gear trains
8.3.3 Rack and pinion gears
8.4 Tooth systems
8.5 Force analysis
8.5.1 Introduction to gear stresses
8.5.2 Bending stresses
8.6 Simple gear selection procedure
8.7 Condition monitoring
8.8 Conclusions
References
Nomenclature
9 Spur and helical gear stressing
9.1 Introduction
9.2 Failure due to contact stresses
9.3 AGMA equations for bending and contact stress
9.4 Gear selection procedure
9.5 Conclusions
References
Nomenclature
10 Bevel gears
10.1 Introduction
10.2 Force analysis
10.3 Stress analysis
10.4 Calculation procedure summary
10.5 Conclusions
References
Nomenclature
11 Worm gears
11.1 Introduction
11.2 Force analysis
11.3 AGMA equations
11.4 Design procedure
11.5 Conclusions
References
Nomenclature
12 Belt and chain drives
12.1 Introduction
12.2 Belt drives
12.2.1 Belt selection
12.2.2 Wedge belt selection
12.2.3 Synchronous belts
12.2.4 Flat belt drives
12.3 Chain drives
12.3.1 Roller chain selection
12.4 Conclusions
References
Nomenclature
13 Clutches and brakes
13.1 Introduction
13.2 Clutches
13.2.1 Design of disc clutches
13.3 Brakes
13.3.1 Disc brakes
13.3.2 Drum brakes
13.3.3 Short-shoe external drum brakes
13.3.4 Long-shoe external drum brakes
13.3.5 Long-shoe internal drum brakes
13.3.6 Band brakes
13.4 Conclusions
References
Nomenclature
14 Seals
14.1 Introduction to seals
14.2 Static seals
14.3 Dynamic seals
14.4 Labyrinth seals
14.5 Axial and bush seals
14.6 Seals for reciprocating components
14.7 Conclusions
References
Nomenclature
15 Springs
15.1 Introduction
15.2 Helical compression springs
15.3 Helical extension springs
15.4 Helical torsion springs
15.5 Leaf springs
15.6 Belleville spring washers
15.7 Conclusions
References
Nomenclature
16 Fastening and power screws
16.1 Introduction to permanent and non-permanent fastening
16.2 Threaded fasteners
16.3 Power screws
16.4 Rivets
16.5 Adhesives
16.6 Welding
16.7 Snap fasteners
16.8 Conclusions
References
Nomenclature
17 Wire rope
17.1 Introduction
17.2 Wire rope selection
17.3 Wire rope terminations
17.4 Conclusions
References
Nomenclature
18 Pneumatics and hydraulics
18.1 Introduction
18.2 Pressure
18.3 Hydraulic pumps
18.4 Air compressors and receivers
18.5 Filters
18.6 Control valves
18.7 Pneumatic and hydraulic actuators
18.8 Conclusions
References
Nomenclature
19 Tolerancing and precision engineering
19.1 Introduction
19.2 Component tolerances
19.2.1 Standard fits for holes and shafts
19.2.2 Interference fits
19.2.3 Machine capability
19.2.4 Geometric tolerancing
19.3 Statistical tolerancing
19.3.1 Sure-fit or extreme variability
19.3.2 Linear functions or tolerance chains
19.3.3 Several independent, uncorrelated random variables
19.3.4 Statistical design techniques and quality assurance
19.4 Precision engineering
19.4.1 Axial compressor clearance case study
19.4.2 Cordless and corded hand tools case study
19.4.3 Robot transmission case study
19.5 Conclusions
References
Nomenclature
Appendix: Tables of material properties
- No. of pages: 1100
- Language: English
- Edition: 3
- Published: October 1, 2024
- Imprint: Butterworth-Heinemann
- Paperback ISBN: 9780443220777
- eBook ISBN: 9780443220784
PC
Peter Childs
Peter Childs, FREng, is the Professorial Lead in Engineering Design and Innovation Design Engineering. He is Professor at Large, Co-Director of the Energy Futures Lab, and was Founding Head of the Dyson School of Design Engineering at Imperial College London. His general interests include creativity, innovation, design, fluid flow and heat transfer, energy and robotics. Prior to his current post at Imperial, he was director of the Rolls-Royce supported University Technology Centre for Aero-Thermal Systems, director of InQbate and professor at the University of Sussex. He has contributed to over 200 refereed journal and conference papers, and several books including the Handbook on Mechanical Design Engineering (Elsevier, 2013, 2019) as well as temperature measurements and rotating flow. He has been principal or co-investigator on contracts totaling over £100 million. He is Editor of the Journal of Power and Energy, Professor of Excellence at MD-H, Berlin, and Chairperson at BladeBUG Ltd and Founder Director and Chairperson at QBot Ltd.
Affiliations and expertise
Professorial Lead in Engineering Design, Co-Director Energy Futures Lab, Imperial College London, UKMM
Marc Masen
Dr Marc Masen is Reader in Tribology and Mechanical Engineering Design in the
Department of Mechanical Engineering, Imperial College London. He is the Academic
Lead in Mechanical Engineering Design. His expertise includes the response of materials to
mechanical contact and interaction, with a special focus on materials showing non
linear and complex behaviour; such as polymers, elastomers, greases, and biological
tissue. He designs, builds, and adapts advanced tribometers to gain new insights into
the behaviour of these materials. Within the Tribology research group, he collaborates
closely with a range of companies, including SMEs and multinationals such as L'Oréal,
Shell and SKF. He is the co-editor of the journal Biotribology and sits on the editorial
board of Proceedings of the Institution of Mechanical Engineers Part J - Journal of
Engineering Tribology. He teaches on a range of modules, including Mechanical
Transmissions, focusing on machine elements such as shafts, gears, bearings and
couplings.
Affiliations and expertise
Reader in Tribology and Mechanical Engineering Design, Department of Mechanical Engineering, Imperial College London, UK