Machining Principles for Shape Generation of Metals
- 1st Edition - August 22, 2024
- Imprint: Elsevier
- Author: Yuji Furukawa
- Language: English
- Paperback ISBN:9 7 8 - 0 - 4 4 3 - 2 3 5 3 8 - 2
- eBook ISBN:9 7 8 - 0 - 4 4 3 - 2 3 5 3 9 - 9
Machining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to… Read more
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Request a sales quoteMachining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to understand complex machining processes. The book provides an overview of all machining processes from a geometric perspective, with an emphasis on producing superior parts. Mechanics, vibration control, processing mechanics, thermal deformation, and numerical control principles for metal cutting are each reviewed, with details on the principle of cutting away, forced and self-excited vibration, and the physical properties of workpiece and tool materials. Common questions and answers are provided throughout the book to reinforce learning of key concepts.
- Provides solutions to problems encountered when cutting metals
- Emphasizes the application of the Laplace transform and provides closed-loop diagrams of machining systems
- Explains the principles of creating planes, pseudo-cylinders, and pseudo-circular holes
Researchers, professional engineers, machinists, and graduate students working on the development of machine tools, cutting tools, factory planning, Advanced undergraduate students
- Cover image
- Title page
- Table of Contents
- Copyright
- About the author
- Preface
- Acknowledgments
- Mono-Dukuri (similar to manufacturing in English)
- Defining “Mono-Dukuri”
- Section I: Shape generation principle
- Introduction
- Chapter 1 Virtual principle of geometry and creation principle of physics
- Abstract
- Chapter 2 Creation principle of planes
- Abstract
- 2.1 Principle of the three-faced plate method
- 2.2 Mathematical elucidation of the principle of creating a three-faced plate
- 2.3 Creation of a silicon wafer surface (transfer of planes)
- 2.4 Creation of block gauges
- 2.5 Scraping
- 2.6 Molecular Beam Epitaxy (MBE) technology
- Chapter 3 Principle of creation of objects with constant diameter
- Abstract
- 3.1 What is the shape that is cut between the two planes?
- 3.2 Creating a triangular distortion circle
- 3.3 Mathematical proof by rotating time
- 3.4 Mathematical proof by rotating angle
- Chapter 4 Cylindrical shape (pseudo-cylinder) creation principle
- Abstract
- 4.1 Setting a third plane between two parallel planes
- 4.2 When plane III is deviated
- 4.3 When the three planes are angled toward each other
- Chapter 5 Principle of creating a circular hole
- Abstract
- 5.1 What is a drill?
- 5.2 Method of holes generation by drilling
- 5.3 Shape of drilled holes
- 5.4 Odd-number mechanics
- Chapter 6 Generation principle of an involute tooth profile
- Abstract
- 6.1 Gear shapes: Cycloid and involute curves
- 6.2 Can an involute curve be created by both linear and rotational motion?
- Section II: Principle of shape creation by removal processing
- Introduction
- Chapter 7 Physical characteristics of work material
- Abstract
- 7.1 Iron came from meteorites
- 7.2 The history of steelmaking technology
- Chapter 8 Principles of physical properties of tool materials
- Abstract
- 8.1 Tool material composition and year of development
- 8.2 Hardness characteristics of tool material
- Chapter 9 Machine tool motion and surface creation principle
- Abstract
- 9.1 Birth of machine tools
- 9.2 Development of machine tools
- 9.3 CNC machine tool
- Chapter 10 Removal principle of cutting
- Abstract
- 10.1 Shape of chips
- 10.2 Cutting theory by Dr. M. Eugene Merchant
- 10.3 Clarification of the cutting process by Finite Element Method analysis
- References
- Chapter 11 Principle of cutting residue
- Abstract
- 11.1 What is cutting residue?
- 11.2 The process of reducing the uncut phenomenon to zero
- References
- Section III: Disturbances to the created shape and the principle of countermeasures
- Introduction
- Chapter 12 Principle of forced vibration
- Abstract
- 12.1 Forced vibration source of machine tool
- 12.2 Force-type disturbance
- 12.3 Displacement-type disturbance
- 12.4 Grinding wheel imbalance of grinder
- Reference
- Chapter 13 Generation mechanism of primary self-excited chatter vibrations and their countermeasures
- Abstract
- 13.1 Stick-slip vibration in machining
- 13.2 Generation mechanism of primary self-excited chatter vibration and countermeasures
- 13.3 Self-excited vibration due to drooping characteristics of cutting force
- 13.4 Self-excited vibration due to time-delay characteristics of cutting force
- 13.5 Self-excited vibration due to mode coupling of tool support system
- References
- Chapter 14 Generation principle of self-excited chatter vibration by workpiece-waviness regenerative effect
- Abstract
- 14.1 Introduction of self-excited vibration (chatter)
- 14.2 Analysis of workpiece-waviness regenerative self-excited vibration (chatter) for cut-off cutting (plunge turning) process
- 14.3 Solution of self-excited chatter vibration for cut-off cutting (plunge turning) process
- 14.4 Analysis of self-excited chatter vibration by workpiece-waviness regenerative effect for traverse cutting process
- 14.5 Effect of cutting conditions on stabilization
- 14.6 Analysis of workpiece-waviness regenerative self-excited vibration (chatter) for milling process
- 14.7 Adaptive control of regenerative chatter by controlling cutting speed
- References
- Chapter 15 Thermal deformation principle of processing systems
- Abstract
- 15.1 Fundamental direction to avoid the effect of thermal deformation on finishing accuracy
- 15.2 Measuring and correcting the heat source
- 15.3 What is the cause of thermal deformation?
- Chapter 16 Numerical Control principle of processing machines
- Abstract
- 16.1 Definition of control
- 16.2 Automatic control and Numerical Control
- 16.3 Principles of Numerical Control
- 16.4 Actual state of Computer Numerical Control (CNC)
- Section IV: Current state of numerical control and future manufacturing system
- Introduction
- Chapter 17 Configuration principle of processing system (cell to FMS)
- Abstract
- 17.1 Diversification of needs and requests for automation of production
- 17.2 Background of conversion to FA
- 17.3 FMC for machining
- 17.4 FMS for machining
- 17.5 Application to automatic assembly
- 17.6 FA, CIM system
- 17.7 National project FMSC and international program IMS
- References
- Chapter 18 Science, technology and engineering of manufacturing
- Abstract
- 18.1 From art to science
- 18.2 Suggestions by C60 fullerene
- 18.3 Suggestion by space shuttle
- 18.4 Learning from molecular biology
- 18.5 Dioxin emissions
- Model answers for questions
- Conclusion
- Index
- Edition: 1
- Published: August 22, 2024
- Imprint: Elsevier
- No. of pages: 500
- Language: English
- Paperback ISBN: 9780443235382
- eBook ISBN: 9780443235399
YF
Yuji Furukawa
Yuji Furukawa is Professor Emeritus, Polytechnic University of Japan, and Professor Emeritus, Tokyo University of Agriculture and Technology. He most recently held positions of President of Myanmar Vocational Technical College, Visiting Professor of Tianjin University of Technology and Education, and Visiting Professor of Shanghai Jiao Tong University. He is currently an Emeritus Member of the Japan Society for Precision Engineering; Japan Society for Abrasive Technology; and Council of International Research Production (CIRP).
Affiliations and expertise
Professor Emeritus, Polytechnic University of Japan, Tokyo, Japan.Professor Emeritus, Tokyo University of Agriculture and Technology, JapanRead Machining Principles for Shape Generation of Metals on ScienceDirect