
Machine Learning for Powder-Based Metal Additive Manufacturing
- 1st Edition - September 4, 2024
- Imprint: Elsevier
- Editors: Gurminder Singh, Farhad Imani, Asim Tewari, Sushil Mishra
- Language: English
- Paperback ISBN:9 7 8 - 0 - 4 4 3 - 2 2 1 4 5 - 3
- eBook ISBN:9 7 8 - 0 - 4 4 3 - 2 2 1 4 6 - 0
Machine Learning for Powder-based Metal Additive Manufacturing outlines machine learning (ML) methods for additive manufacturing (AM) of metals that will improve product quality,… Read more

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Request a sales quoteMachine Learning for Powder-based Metal Additive Manufacturing outlines machine learning (ML) methods for additive manufacturing (AM) of metals that will improve product quality, optimize manufacturing processes, and reduce costs. The book combines ML and AM methods to develop intelligent models that train AM techniques in pre-processing, process optimization, and post-processing for optimized microstructure, tensile and fatigue properties, and biocompatibility for various applications. The book covers ML for design in AM, ML for materials development and intelligent monitoring in metal AM, both geometrical deviation and physics informed machine learning modeling, as well as data-driven cost estimation by ML.
In addition, optimization for slicing and orientation, ML to create models of materials for AM processes, ML prediction for better mechanical and microstructure prediction, and feature extraction by sensing data are all covered, and each chapter includes a case study.
- Covers machine learning (ML) methods for additive manufacturing (AM) of metals that will improve product quality, optimize manufacturing processes, and reduce costs
- Combines ML and AM methods to develop intelligent models that train AM techniques in pre-processing, process optimization, and post-processing for optimized microstructure, tensile and fatigue properties, and biocompatibility for various applications
- Discusses algorithm development of ML for metal AM, metal AM process modeling and optimization, mathematical and simulation studies of metal AM, and pre- and post-processing smart methods for metal AM
- Cover image
- Title page
- Table of Contents
- Copyright
- List of contributors
- 1. Overview of machine learning for additive manufacturing
- Abstract
- 1.1 Introduction
- 1.2 Additive manufacturing
- 1.3 Challenges in additive manufacturing
- 1.4 Machine learning
- 1.5 Machine learning in additive manufacturing
- 1.6 Potential and challenges
- 1.7 Summary
- References
- 2. Machine learning for design in additive manufacturing
- Abstract
- 2.1 Introduction
- 2.2 Hierarchical clustering for additive manufacturing design feature
- 2.3 Topological optimization in additive manufacturing
- 2.4 Trained geometric compensations
- 2.5 Geometrical optimization for slicing and orientation in additive manufacturing
- 2.6 Conclusions and future scope
- Acknowledgments
- References
- 3. Machine learning for materials developments in metals additive manufacturing
- Abstract
- 3.1 Introduction
- 3.2 Algorithm regarding the material analysis
- 3.3 Design space with data sources in additive manufacturing
- 3.4 Featurization and curation of material data
- 3.5 Precise alloy design and feedstock selection
- 3.6 Machine learning to create models of materials for additive manufacturing processes
- 3.7 Case study
- 3.8 Conclusions
- References
- 4. Physics-informed machine learning for metal additive manufacturing
- Abstract
- 4.1 Introduction
- 4.2 Background
- 4.3 Multiphysics-constrained neural networks with minimax architecture for predicting dendritic growth
- 4.4 Physics-constrained Bayesian neural network for grain growth
- 4.5 Physics-based compressive sensing
- 4.6 Physics-constrained dictionary learning for monitoring and diagnosis
- 4.7 Conclusions and future scope
- References
- 5. Machine learning-enabled powder-spreading process
- Abstract
- 5.1 Introduction
- 5.2 Physics-based discrete element method modeling for powder spreading
- 5.3 Application of discrete element method to powder spreading
- 5.4 Considerations and assumptions in physics-based modeling
- 5.5 Design of simulations for virtual spreading
- 5.6 Input parameters and boundary conditions
- 5.7 Validation of simulations
- 5.8 Machine learning-based spreading predictions
- 5.9 Spreading process mean average precision comparison with conventional methods
- 5.10 Evaluation metrics for comparison
- 5.11 Results and analysis
- 5.12 Application of machine learning-enabled powder spreading
- 5.13 Results and lessons learned
- 5.14 Conclusion and future scope
- References
- 6. Machine learning for metal additive manufacturing process optimization
- Abstract
- 6.1 Introduction
- 6.2 Literature review
- 6.3 Machine learning methods for process optimizations
- 6.4 Case studies for machine learning in the closed-loop system
- 6.5 Methodology
- 6.6 Machine learning prediction for better mechanical and microstructure prediction
- 6.7 Conclusion
- References
- 7. In situ monitoring and feature extraction in laser powder bed fusion
- Abstract
- 7.1 Introduction
- 7.2 Defect-inducing process phenomena
- 7.3 Monitoring equipment
- 7.4 Melt pool in situ monitoring
- 7.5 Plume and spatter in situ monitoring
- 7.6 Powder thickness and solid surface topography in situ monitoring
- 7.7 Other monitoring techniques and features
- 7.8 Summary, conclusions, and future directions
- References
- 8. Postprocessing optimization for surface finishing by machine learning
- Abstract
- 8.1 Postprocessing methods for surface finishing
- 8.2 Significant process parameters
- 8.3 ML literature for surface finishing
- 8.4 Optimization to minimize surface roughness
- 8.5 Case study
- 8.6 Conclusion and future scope
- References
- 9. Data-driven cost estimation in additive manufacturing using machine learning approaches
- Abstract
- 9.1 Introduction
- 9.2 Cost estimation in manufacturing
- 9.3 Advancements in big data processing and analytics
- 9.4 Cost estimation model in additive manufacturing
- 9.5 Case studies and applications of data-driven cost estimation in additive manufacturing
- 9.6 Challenges and limitations of data-driven cost estimation
- 9.7 Discussion on models
- 9.8 Conclusion
- References
- Index
- Edition: 1
- Published: September 4, 2024
- Imprint: Elsevier
- No. of pages: 400
- Language: English
- Paperback ISBN: 9780443221453
- eBook ISBN: 9780443221460
GS
Gurminder Singh
FI
Farhad Imani
AT
Asim Tewari
SM