Laser Additive Manufacturing of Metallic Materials and Components
- 1st Edition - December 7, 2022
- Imprint: Elsevier
- Author: Dongdong Gu
- Language: English
- Paperback ISBN:9 7 8 - 0 - 1 2 - 8 2 3 7 8 3 - 0
- eBook ISBN:9 7 8 - 0 - 1 2 - 8 2 4 1 8 3 - 7
Laser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing… Read more
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Request a sales quoteLaser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing material, structure, process and performance. The book explores the fundamental scientific theories and technical principles behind the elements of laser additive manufacturing, touching upon scientific and technological challenges faced by laser additive manufacturing technology. This book is suitable for those who want to further “understand” and “master” laser additive manufacturing technology and will expose readers to innovative industrial applications that meet significant demand from aeronautical and astronautical high-end modern industries for low-cost, short-cycle and net-shape manufacturing of structure-function integrated metallic components.
With the increasing use of industrial applications, additive manufacturing processes are deepening, with technology continuing to evolve. As new scientific and technological challenges emerge, there is a need for an interdisciplinary and comprehensive discussion of material preparation and forming, structure design and optimization, laser process and its control, microstructure and performance characterization, and innovative industrial applications, hence this book covers these important aspects.
- Highlights an integration of material, structure, process and performance for laser additive manufacturing of metallic components to reflect the interdisciplinary nature of this technology
- Covers cross-scale structure and performance coordination mechanisms, including micro-scale material microstructure control, meso-scale interaction between laser beam and particle matter, and macro-scale precise forming of components and performance control
- Explores fundamental scientific theories and technical principles behind laser additive manufacturing processes
- Provides innovation elements and strategies for the future sustainable development of additive manufacturing technologies in terms of multi-materials design, novel bio-inspired structure design, tailored printing process with meso-scale monitoring, and high-performance and functionality of printed components
Scientists, researchers, engineers, undergraduate and graduate students, technical consultants and administrators, who are the practitioner of laser additive manufacturing technology or who are interested in this technology. Scientists, researchers and engineers in the fields of laser additive manufacturing; Senior undergraduate, graduate and Ph.D. students interested in additive manufacturing technology; Professionals focusing on technical consultation and management of new materials and advanced manufacturing processes
- Cover image
- Title page
- Table of Contents
- Copyright
- About the author
- Preface
- Acknowledgments
- Chapter 1. Material-structure-performance integrated laser-metal additive manufacturing
- Graphical abstract
- 1.1. Laser additive manufacturing technologies for metallic components: development background and representative processes
- 1.2. Defining material-structure-performance integrated additive manufacturing (MSPI-AM)
- 1.3. Characteristics of MSPI-AM: the right materials printed in the right positions
- 1.4. Characteristics of MSPI-AM: unique structures printed for unique functions
- 1.5. Realizing MSPI-AM via cross-scale coordination
- 1.6. The planned contents of this book
- Part I. Designed multimaterials for additive manufacturing
- Part I Designed multimaterials for additive manufacturing
- Chapter 2. Nanoscale ceramic reinforced Al-based nanocomposites by laser additive manufacturing: novel reinforcement architecture and its strengthening mechanisms
- Graphical abstract
- 2.1. Introduction
- 2.2. Effect of laser processing parameters on manufacturing quality, microstructure, and properties of LPBF-fabricated AlSi10Mg/TiB2 composites
- 2.3. Effect of ceramic size on manufacturing quality, microstructure, and properties of LPBF-fabricated AlSi10Mg/TiB2 composites
- 2.4. Effect of ceramic fraction on manufacturing quality, microstructure, and properties of LPBF-fabricated AlSi10Mg/TiB2 composites
- 2.5. Conclusions
- Chapter 3. Novel carbonaceous nanomaterial–reinforced Ti- and Al-based nanocomposites by laser additive manufacturing: laser-tailored formation of in-situ reinforcement and its contribution to performance enhancement
- Graphical abstract
- 3.1. Introduction
- 3.2. The preparation of CNTs/Ti6Al4V nanocomposite powder for laser additive manufacturing
- 3.3. Carbon nanotubes enabled LPBF of high-performance titanium with highly concentrated reinforcement
- 3.4. Microstructure evolution and mechanical properties control of CNTs/AlSi10Mg composites by laser additive manufacturing
- 3.5. Conclusions
- Chapter 4. Ceramic particle reinforced Ni-based composites with graded reinforcement/matrix interface by laser additive manufacturing: interface formation mechanism and simultaneously enhanced mechanical properties
- Graphical abstract
- 4.1. Introduction
- 4.2. Formation of novel graded interface of WC reinforced Inconel 718 composites processed by LPBF with variation of processing parameters
- 4.3. The role of reinforcing particle size in tailoring interfacial microstructure of LPBF-processed WC/Inconel 718 composites
- 4.4. Effects of gradient interface on mechanical properties of WC/Inconel 718 composites
- 4.5. Conclusions
- Chapter 5. In-situ ceramic toughened Ni-Ti based composites by laser additive manufacturing: thermodynamic behavior and formation mechanism of novel-structured reinforcement and its function on mechanical performance
- Graphical abstract
- 5.1. Introduction
- 5.2. Laser additive manufacturing of TiC/Ni-Ti composites: thermodynamic behavior and growth mechanism of novel ceramic phases
- 5.3. Laser additive manufacturing of TiC/Ni-Ti composites: Ni-rich precipitates and the influence of processing parameters
- 5.4. Conclusions
- Chapter 6. Hard-to-process pure W and nanoparticle modified W-based material processed by laser additive manufacturing: effect of process control and nanoparticle modification on microstructural development and mechanical properties
- Graphical abstract
- 6.1. Introduction
- 6.2. Formation of scanning tracks of pure W powder: morphology, geometric features, and forming mechanisms
- 6.3. Role of volumetric energy density in densification, microstructure, and mechanical properties of laser powder bed fusion of pure W
- 6.4. Effects of laser scanning strategies on laser powder bed fusion of pure W
- 6.5. Laser additive manufacturing of nano-modified W-based parts with novel crystalline growth morphology and enhanced performance
- 6.6. Conclusions
- Chapter 7. Laser additive manufactured high-performance Fe-based composites with unique strengthening structure: the roles of laser processing parameters and weight fraction of reinforcement
- Graphical abstract
- 7.1. Introduction
- 7.2. Role of laser scan strategies in defect control, microstructural evolution, and mechanical properties of WC reinforced SMCs prepared by LPBF
- 7.3. Effect of laser scan strategies on mechanical properties of LPBF-fabricated SMCs
- 7.4. Effect of laser processing parameters on phase constitution, microstructures, and mechanical properties of WC reinforced SMCs fabricated by LPBF
- 7.5. Influence of reinforcement weight fraction on microstructural evolution and mechanical properties of WC reinforced iron-based composites
- 7.6. Strengthening mechanisms of WC reinforced SMCs prepared by LPBF
- 7.7. Conclusions
- Part II. Tailored processes for additive manufacturing
- Part II Tailored processes for additive manufacturing
- Chapter 8. Effects of powder characteristics and flow behavior on fluid thermodynamics and processability of metallic powder by laser powder bed fusion
- Graphical abstract
- 8.1. Introduction
- 8.2. Effect of Ni-based composites particle characteristics on powder paving dynamic flow behavior and laser melted surface fluid thermodynamics behavior
- 8.3. Effect of laser linear energy density on multiphase transport mechanism and densification behavior for Ni-based alloy layer during LPBF
- 8.4. Effect of melt thermodynamics on surface morphology of molten pool for AlSi10Mg particle layer during LPBF
- 8.5. Effect of laser processing parameters on laser penetration and densification behavior of multilayer AlSi10Mg powder during LPBF
- 8.6. Conclusions
- Chapter 9. Laser energy absorption and distribution behaviors of randomly packed powder bed using ray tracing method during laser powder bed fusion of metallic materials
- Graphical abstract
- 9.1. Introduction
- 9.2. Role of particle size in laser energy absorption and melt track formation during LPBF
- 9.3. Effect of particle size on mechanisms of laser absorption and melt track formation with pure tungsten powder
- 9.4. Effect of ceramic reinforcement content on laser absorption behavior of titanium matrix composites
- 9.5. Laser energy absorption behavior within different ceramic reinforced aluminum matrix composites fabricated by LPBF
- 9.6. Conclusions
- Chapter 10. Mesoscale understanding of particle melting behavior, thermodynamic mechanism, and porosity evolution of randomly packed powder-bed using finite volume method
- Graphical abstract
- 10.1. Introduction
- 10.2. Thermodynamics of molten pool predicted by computational fluid dynamics in laser powder-bed fusion of Ti6Al4V: surface morphology evolution and densification behavior
- 10.3. Mesoscopic study of thermal behavior, fluid dynamics, and surface morphology during laser powder-bed fusion of Ti-based composites
- 10.4. Influence of hatch spacing on heat and mass transfer, thermodynamics and laser processability during additive manufacturing of Inconel 718 alloy
- 10.5. Porosity evolution and its thermodynamic mechanism of randomly packed powder-bed during laser powder bed fusion of Inconel 718 alloy
- 10.6. Conclusions
- Chapter 11. Thermal behavior of molten pool and its heat and mass transfer mechanisms during laser powder bed fusion additive manufacturing of metallic materials
- Graphical abstract
- 11.1. Introduction
- 11.2. Molten pool behavior and its physical mechanism during laser powder bed fusion
- 11.3. Influence of protective atmosphere on surface quality of molten pool
- 11.4. Particulate migration behavior and its mechanism during laser powder bed fusion of TiC reinforced Al matrix nanocomposites
- 11.5. Conclusions
- Chapter 12. Tailoring thermodynamics, fluid flow, and surface quality of laser powder bed fusion metallic powder through mass and momentum transfer modeling and monitoring
- Graphical abstract
- 12.1. Introduction
- 12.2. Tailoring surface quality through mass and momentum transfer modeling using a volume of fluid method in laser powder bed fusion of TiC/AlSi10Mg powder
- 12.3. Influence of thermodynamics within molten pool on migration and distribution state of reinforcement during laser powder bed fusion of AlN/AlSi10Mg composites by finite volume method
- 12.4. Microstructure and performance evolution and underlying thermal mechanisms of Ni-based parts fabricated by laser powder bed fusion using finite element method
- 12.5. Laser additive manufacturing of layered TiB2/Ti6Al4V multimaterial parts: understanding thermal behavior evolution by finite element method
- 12.6. Conclusions
- Part III. Novel structures for additive manufacturing
- Part III Novel structures for additive manufacturing
- Chapter 13. Laser additive manufacturing of lightweight reticulated shell structure with elevated compressive property inspired by diving bell of water spider
- Graphical abstract
- 13.1. Introduction
- 13.2. Effect of strut diameter on the dimensional accuracy, densification behavior, and compressive properties of LPBF-processed reticulated shell components
- 13.3. Effect of strut angle on the compressive properties of LPBF-processed reticulated shell components
- 13.4. Conclusions
- Chapter 14. Laser additive manufacturing of novel porous structure with highly expanded helicoidal organization and high strength and toughness inspired by Cancer Pagurus's claw
- Graphical abstract
- 14.1. Introduction
- 14.2. LPBF of NiTi alloys with bioinspired helical microstructure by varying LPBF parameters
- 14.3. LPBF of NiTi alloys with helically distributed pores inspired from crab claw structure
- 14.4. Conclusions
- Chapter 15. Laser additive manufacturing of bidirectionally corrugated panel structure with shock absorption and resistance function inspired by mantis shrimp
- Graphical abstract
- 15.1. Introduction
- 15.2. Optimization of bio-inspired bidirectionally corrugated panel impact-resistance structures by LPBF process
- 15.3. Failure mechanisms under compressive loading of bidirectionally corrugated panel structure prepared by LPBF
- 15.4. Compression performance and mechanism of hierarchical superimposed sine-wave structures fabricated by LPBF
- 15.5. Conclusions
- Chapter 16. Laser additive manufacturing of gradient porous structure with load-bearing and thermal management function inspired by Norway spruce stem
- Graphical abstract
- 16.1. Introduction
- 16.2. Laser powder bed fusion of bio-inspired gradient-porous thermal protection structures
- 16.3. Thermal behavior of gradient-porous thermal protection structures prepared by laser powder bed fusion
- 16.4. Mechanical properties of gradient-porous thermal protection structures prepared by laser powder bed fusion
- 16.5. Conclusions
- Chapter 17. Laser additive manufacturing and mechanical deformation behavior of novel multirod structure inspired by front wing of beetle
- Graphical abstract
- 17.1. Introduction
- 17.2. Laser powder bed fusion of AlSi10Mg bio-inspired multirod structure: forming quality, microstructure, and energy absorption behavior
- 17.3. Mechanical behavior of laser powder bed fusion processed NiTi multirod chiral structures
- 17.4. Conclusions
- Part IV. High-performance/multifunctionality and high-end applications of additive manufacturing
- Part IV High-performance/multifunctionality and high-end applications of additive manufacturing
- Chapter 18. Stress, deformation, and dimensional accuracy control for laser powder bed fusion processed metallic components
- Graphical abstract
- 18.1. Introduction
- 18.2. Thermal behavior and formation mechanism of a typical microscale node structure during LPBF processing of Ti-based porous structure
- 18.3. Residual stresses in LPBF processed Ti-Ni shape memory alloy: finite element simulation and experimental investigation
- 18.4. Influence of laser parameters and complex structural features on the complex AlSi10Mg thin-wall microchannel array structure fabricated by LPBF
- 18.5. Conclusions
- Chapter 19. High mechanical performance–oriented laser additive manufacturing of steel components: the roles of laser processing parameters and part layout strategies
- Graphical abstract
- 19.1. Introduction
- 19.2. Effect of laser processing parameters on metallurgical defect, phase transition, and mechanical properties of tool steel parts fabricated by laser powder bed fusion
- 19.3. Influence of laser remelting technique on martensite transformation and microhardness of tool steel prepared by laser powder bed fusion
- 19.4. Laser powder bed fusion of high strength and toughness stainless steel parts: the roles of laser hatch style and part placement strategy
- 19.5. Conclusions
- Chapter 20. Effect of processing parameters on corrosion performance and its mechanisms of Sc and Zr modified Al-alloy processed by laser powder bed fusion
- Graphical abstract
- 20.1. Introduction
- 20.2. The influence of laser scan strategy parameters on the corrosion resistance of LPBF processed rare earth element modified high-strength aluminum alloy
- 20.3. The effect of aging treatment on the corrosion resistance of LPBF processed rare earth element modified Al–Mg alloy
- 20.4. Corrosion anisotropy of LPBF processed rare earth modified Al–Mg aluminum alloy
- 20.5. Conclusions
- Chapter 21. Superhydrophobic and corrosion resistance and related mechanisms of Ni-based nanocomposite components processed by laser powder bed fusion
- Graphical abstract
- 21.1. Introduction
- 21.2. Surface characteristics of LPBF-processed TiC/Inconel 718 nanocomposites with variation of laser processing parameters
- 21.3. Anisotropic corrosion resistance of TiC reinforced Ni-based nanocomposite fabricated by LPBF
- 21.4. Conclusions
- Chapter 22. High-end applications and case studies of laser additive manufacturing technology for metallic components
- Graphical abstract
- 22.1. Introduction
- 22.2. Laser additive manufacturing in aerospace industry
- 22.3. Laser additive manufacturing in automobile industry
- 22.4. Laser additive manufacturing in biomedical industry
- 22.5. Laser additive manufacturing in nuclear energy industry
- 22.6. Conclusions
- Chapter 23. Summary and outlook of future directions and perspectives for additive manufacturing research and development
- Graphical abstract
- 23.1. Trends, characteristics, opportunities for additive manufacturing technologies
- 23.2. The outlook for enhancing material-structure-performance-integrated additive manufacturing (MSPI-AM)
- Index
- Edition: 1
- Published: December 7, 2022
- No. of pages (Paperback): 814
- No. of pages (eBook): 814
- Imprint: Elsevier
- Language: English
- Paperback ISBN: 9780128237830
- eBook ISBN: 9780128241837
DG
Dongdong Gu
Prof. Dr. Dongdong Gu is currently a Full Professor of the College of Materials Science and Technology of Nanjing University of Aeronautics and Astronautics (NUAA) and the Director of Jiangsu Provincial Engineering Laboratory for Laser Additive Manufacturing of High-Performance Metallic Components. He received his Ph.D. in Materials Processing Engineering from NUAA in 2007. Prof. Gu is presently the Senior Editor of J Laser Appl (AIP Publishing) and the Editorial Board Members of 8 international peer reviewed journals including Additive Manuf (Elsevier), Int J Mach Tool Manuf (Elsevier), Appl Surf Sci (Elsevier), Heliyon (Elsevier), Int J Precis Eng Manuf (Springer), Chin J Mech Eng (Springer), Laser Eng, and Chin J Laser. He is the Standing Committee Member of Additive Manufacturing Technology Institution, Chinese Mechanical Engineering Society (CMES) and the Standing Committee Member of Laser Processing Committee of Chinese Optical Society (COS). His principal research interest is laser-based additive manufacturing of high-performance/multi-function metallic components.
Affiliations and expertise
Full Professor, College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), China; Director, Jiangsu Provincial Engineering Laboratory for Laser Additive Manufacturing of High-Performance Metallic Components, ChinaRead Laser Additive Manufacturing of Metallic Materials and Components on ScienceDirect