Hot Embossing
Theory of Microreplication
- 2nd Edition - June 3, 2024
- Imprint: Elsevier
- Author: Matthias Worgull
- Language: English
- Paperback ISBN:9 7 8 - 0 - 1 2 - 8 2 1 1 9 3 - 9
- eBook ISBN:9 7 8 - 0 - 3 2 3 - 9 8 4 2 1 - 8
Hot Embossing: Theory of Microreplication, Second Edition presents the current state-of-the-art in microreplication, with a focus on hot embossing, nanoimprint, thermo… Read more
Purchase options
Institutional subscription on ScienceDirect
Request a sales quoteHot Embossing: Theory of Microreplication, Second Edition presents the current state-of-the-art in microreplication, with a focus on hot embossing, nanoimprint, thermoforming, and roll-to-roll replication. Polymer processing, the theory of polymers and the processing of polymers are discussed in detail. The book contains in-depth analysis of processing processes and replication techniques, including mold fabrication. Monitoring, data analysis and reliability of molded parts is also discussed. In this updated edition, new processes are included, such as the process of micro- and nanothermoforming to generate 3D structures and the hot pulling processes to generate hierarchical structures with high aspect ratios.
Based on hot pulling, “Nanofur” for Oil-water-separation is a large-scale biomimetic application. Upscaling, especially the seamless roll-to-roll replication, is also explored. The book is designed to cover the entire workflow for a seamless lithographic sleeve. This new edition marks a substantial update of the previous edition, incorporating several new chapters. It is an important resource for materials scientists and engineers working in the areas of micro- and nanofabrication.
Based on hot pulling, “Nanofur” for Oil-water-separation is a large-scale biomimetic application. Upscaling, especially the seamless roll-to-roll replication, is also explored. The book is designed to cover the entire workflow for a seamless lithographic sleeve. This new edition marks a substantial update of the previous edition, incorporating several new chapters. It is an important resource for materials scientists and engineers working in the areas of micro- and nanofabrication.
- Comprehensively updated to include new techniques, processes, and variables that have come to prominence in recent years
- Includes new chapters that address monitoring, properties of molded parts, 3D thermoforming, hot pulling, functional materials, smart surfaces, and upscaling by roll-2-roll
- Discusses the entire microreplication process, from theory and processes to technology and mold to surface-oriented applications
Materials Scientists and Engineers
- Cover image
- Title page
- Table of Contents
- Copyright
- Preface
- 2nd edition
- 1st edition
- Acknowledgments
- 2nd edition
- 1st edition
- Chapter 1: Introduction
- Abstract
- 1.1. Micro- and nanostructures
- 1.2. Hot embossing and nanoimprint replication process
- 1.3. Historic example of (micro) hot embossing
- 1.4. Development of micro hot embossing
- 1.5. Content and aim of the book
- 1.6. Detailed book structure
- References
- Chapter 2: Replication processes
- Abstract
- 2.1. Classification of micro- and nanostructures for replication
- 2.2. Micro replication processes
- 2.3. Micro reaction injection molding (RIM)
- 2.4. Micro injection molding
- 2.5. Injection compression molding
- 2.6. Micro hot embossing
- 2.7. Micro thermoforming
- 2.8. Nanoimprint
- 2.9. Soft lithography
- 2.10. Process evaluation
- 2.11. Table of characteristic properties
- References
- Chapter 3: Hot embossing process
- Abstract
- 3.1. Embossing principles
- 3.2. Components for hot embossing
- 3.3. Process steps
- 3.4. Process flow of embossing
- 3.5. Process parameters
- 3.6. Influencing factors
- References
- Chapter 4: Enhanced hot embossing processes
- Abstract
- 4.1. Aligned hot embossing
- 4.2. Double-sided hot embossing
- 4.3. Hierarchical hot embossing
- 4.4. Perforation of structured films
- 4.5. Thermoforming by hot embossing
- 4.6. Derived embossing processes
- References
- Chapter 5: Hot pulling
- Abstract
- 5.1. Hot pulling process
- 5.2. Molding tools for hot pulling
- 5.3. Hot pulling materials
- 5.4. Surface properties
- References
- Chapter 6: Thermoforming
- Abstract
- 6.1. Thermoforming process
- 6.2. Nano thermoforming
- 6.3. Technology of forming
- 6.4. Forming materials
- 6.5. Micro thermoforming applications
- References
- Chapter 7: Modeling and process simulation
- Abstract
- 7.1. Squeeze flow
- 7.2. Process simulation in polymer processing
- 7.3. Process simulation of hot embossing
- 7.4. Process analysis
- References
- Chapter 8: Fundamentals of polymers
- Abstract
- 8.1. Molecular architecture
- 8.2. Thermal states of thermoplastic polymers
- 8.3. Polymer melts
- 8.4. Molecular orientation and relaxation
- 8.5. Solidification
- 8.6. Solid polymers
- 8.7. Friction
- 8.8. Thermal properties of polymers
- References
- Chapter 9: Polymer materials for hot embossing
- Abstract
- 9.1. Classification of polymer materials
- 9.2. Thermoplastic polymers
- 9.3. Polymer blends
- 9.4. Polymer composites
- 9.5. Bio plastics
- References
- Chapter 10: Enhanced embossing materials
- Abstract
- 10.1. Classification of enhanced molding materials
- 10.2. Hot embossing of glass
- 10.3. Hot embossing of metals
- 10.4. Metallic glass
- 10.5. Micro powder molding
- 10.6. Nanocomposite liquid glass—Glassomer
- References
- Chapter 11: Process monitoring
- Abstract
- 11.1. Hot embossing process monitoring
- 11.2. Process parameters and influencing factors
- 11.3. Measurement technology of hot embossing
- 11.4. System controlling
- 11.5. Data acquisition
- References
- Chapter 12: Quality control
- Abstract
- 12.1. Components of hot embossed parts
- 12.2. Characterization of embossed parts
- 12.3. Measurement systems for part characterization
- 12.4. Quality of embossed parts
- References
- Chapter 13: Hot embossing technology
- Abstract
- 13.1. Components of a hot embossing system
- 13.2. Technical requirements
- 13.3. Technical implementation
- 13.4. Process control
- 13.5. Commercially available machines
- References
- Chapter 14: Hot embossing tools
- Abstract
- 14.1. Tasks of hot embossing tools
- 14.2. Requirements on hot embossing tools
- 14.3. Heating of tools
- 14.4. Tool cooling
- 14.5. Mold insert handling
- 14.6. Universal tool for hot embossing
- 14.7. Embossing tool with separated heating and cooling units
- 14.8. Tool for serial fabrication and industrial use
- 14.9. Enhanced tool for double-sided molding
- References
- Chapter 15: Mold inserts
- Abstract
- 15.1. Requirements on embossing mold inserts
- 15.2. Diversity of mold inserts
- 15.3. Mold inserts made by mechanical micro machining
- 15.4. Enhanced mold materials
- 15.5. Lithographic structuring methods
- 15.6. Electroforming of mold inserts
- 15.7. Enhanced mold arrangements
- 15.8. Mold coatings
- 15.9. Design of microstructured molds
- References
- Chapter 16: Functional biomimetic surfaces
- Abstract
- 16.1. Design from nature
- 16.2. Wetting behavior
- 16.3. Replication of biomimetic surfaces
- 16.4. Oil–water separation
- References
- Chapter 17: SMART surfaces
- Abstract
- 17.1. Shape memory polymers
- 17.2. Morphing and recovery—change of surface properties
- 17.3. Self-demolding polymer molds
- 17.4. Tuning of photonic systems
- 17.5. Surface wrinkles
- 17.6. Nanostructures on demand
- References
- Chapter 18: Roll-to-roll embossing
- Abstract
- 18.1. Challenge upscaling
- 18.2. Roll-to-roll process
- 18.3. Thermal roll-to-roll process
- 18.4. Extrusion roll-to-roll process
- 18.5. UV roll-to-roll process—UV-NIL
- 18.6. Technology of roll-to-roll systems
- References
- Chapter 19: Roll-to-roll tooling
- Abstract
- 19.1. Challenges of large area mold fabrication
- 19.2. Structure types
- 19.3. Mechanical roll structuring
- 19.4. Lithographic shims for roll structuring
- 19.5. Shim integration
- 19.6. PDMS roller molds
- 19.7. Polymer R2R molds
- 19.8. Seamless lithographic and electroplated molds
- 19.9. Process chain for seamless R2R molds
- References
- Chapter 20: Hot embossing applications
- Abstract
- 20.1. Requirements for hot embossing in scientific environment and industry
- 20.2. Micro optical devices
- 20.3. Microfluidic devices
- 20.4. Specific applications
- 20.5. Industrial applications
- References
- Chapter 21: Outlook
- Abstract
- 21.1. Replication versus printing
- 21.2. Development of hot embossing technology
- 21.3. Outlook
- Index
- Edition: 2
- Published: June 3, 2024
- No. of pages (Paperback): 638
- No. of pages (eBook): 500
- Imprint: Elsevier
- Language: English
- Paperback ISBN: 9780128211939
- eBook ISBN: 9780323984218
MW
Matthias Worgull
Matthias Worgull is an associated professor and lecturer at the Institute of Microstructure Technology, Karlsruhe Institute of Technology, Germany and has more than 20 years of experience in polymer micro structuring by replication processes. He is currently head of the group "Large Scale Structuring" with focus on the upscaling of hot embossing, nanoimprint, and roll-to-roll replication and the implementation of functional bionic surfaces with enhanced materials.
Affiliations and expertise
Lecturer, Institute of Microstructure Technology, Karlsruhe Institute of Technology, Karlsruhe Institute of Technology, GermanyRead Hot Embossing on ScienceDirect