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Fundamentals of Laser-Based Powder Bed Fusion of Polymers

  • 1st Edition - May 13, 2026
  • Latest edition
  • Editors: Eujin Pei, Carolyn Seepersad, Stefan Kleszczynski, Marius Lakomiec
  • Language: English

Fundamentals of Laser-Based Powder Bed Fusion of Polymers addresses the design principles, materials, process monitoring, powder characteristics, microstructure, mechanical proper… Read more

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Description

Fundamentals of Laser-Based Powder Bed Fusion of Polymers addresses the design principles, materials, process monitoring, powder characteristics, microstructure, mechanical properties, post-processing, nondestructive testing, and more of polymers produced by laser-based powder bed fusion (LBPBF) additive manufacturing. Industrial applications and case studies are included throughout, as is insight on the testing, certification, and qualification of parts. The book starts with a section covering the fundamentals of the process and the materials used, with the second section discussing design for LBPBF of polymers including guidance on data management, process chains, and software and tools used. The third section provides insight on raw materials and feedstock, looking at how polymeric materials are selected, designed, and modified for use. Material characterization and powder management workflow are also covered. The fourth section of the book looks at the production process, including post-processing, process monitoring, prototyping vs. serialized production, and qualified production considerations. The book concludes with a section on part quality considerations, discussing measurement, industry certification and qualification, and more.

Key features

  • Addresses the design principles, materials, process monitoring, powder characteristics, microstructure, mechanical properties, post-processing, and nondestructive testing of polymers produced by laser-based powder bed fusion additive manufacturing
  • Includes industrial applications and case studies
  • Covers data management, process chains, software, raw materials and feedstock, prototyping, material selection and design, and more

Readership

Researchers, upper level undergrads and graduate students in engineering and materials science

Table of contents

Section 1: Fundamentals of Laser-based Powder Bed Fusion of Polymers

1. Historical background of Laser-based Powder Bed Fusion of Polymers

2. Key Fundamentals of the Technology and Derivatives

3. Sustainability and Environmental Considerations

4. Case Study Applications and Future Trends

Section 2: Design for Additive Manufacturing

5. Design for the Process Chain and Industry 4.0/5.0

6. Design for Additive Manufacturing and for Powder Bed Fusion of Polymers

7. Data Management and File Security for Additive Manufacturing

8. Simulation and Modelling tools for Powder Bed Fusion of Polymers

Section 3: Raw Materials and Feedstock

9. Polymers for Powder Bed Fusion

10. Material Characterization

11. Powder Management and Health and Safety

Section 4: The Production Process

12. In-situ Process monitoring

13. Post-processing and Surface Finishing methods for Powder Bed Fusion of Polymers

14. Prototyping vs. serialized Production

Section 5: Part Quality Considerations

15. Quality Control for Production

16. Inspection and Non-Destructive Testing of Parts

17. Certification and Qualification of Parts

Product details

  • Edition: 1
  • Latest edition
  • Published: May 13, 2026
  • Language: English

About the editors

EP

Eujin Pei

Dr. Eujin Pei is Associate Dean of the College of Engineering, Design and Physical Sciences (ADQA-CEDPS), working closely with colleagues to actively monitor and implement quality and standards in relation to academic programmes across the college and providing strategic leadership and management to the faculty. He is the Director for the BSc Product Design Engineering Programme, a Chartered Engineer (CEng), Chartered Environmentalist (CENv) and Chartered Technological Product Designer (CTPD). As a Product Design Engineer during the early days of his career, he has developed solutions for companies including Motorola, Inc., LM Ericsson, Sennheiser GmbH & Co. KG, and Rentokil Initial. Eujin is a Reader in Additive Manufacturing. His research focuses on Additive Manufacturing and 4D Printing.
Affiliations and expertise
Associate Dean, College of Engineering, Design and Physical Sciences (ADQA-CEDPS), UK

CS

Carolyn Seepersad

Prof. Carolyn Conner Seepersad is a Professor of Mechanical Engineering and General Dynamics Faculty Fellow at the University of Texas at Austin. She received a PhD in Mechanical Engineering from Georgia Tech in 2004, an MA/BA in Philosophy, Politics and Economics from Oxford University in 1998 (as a Rhodes Scholar), and a BS in Mechanical Engineering from West Virginia University in 1996. Dr. Seepersad’s research involves the development of methods and computational tools for engineering design and additive manufacturing. Her research interests include simulation-based design of complex systems and materials, design for additive manufacturing, innovation, and environmentally conscious design of products and energy systems.
Affiliations and expertise
Professor of Mechanical Engineering and General Dynamics Faculty Fellow at the University of Texas at Austin, USA

SK

Stefan Kleszczynski

Dr.-Ing. Stefan Kleszczyński works at the Mechanical Engineering and Process engineering division at the Department of Manufacturing Technology, Universität Duisburg-Essen, Germany. His expertise is in additive manufacturing and laser-based powder bed melting, as well as having a focus on simulation, in-situ process monitoring and quality assurance. He is a member of DIN NA 145-04 FBR Additive Manufacturing, Federal Association of the German Foundry Industry Working Group “Additive Manufacturing”, and Association of German Tool and Mold Makers Working Group “Additive Manufacturing
Affiliations and expertise
Mechanical Engineering and Process engineering division at the Department of Manufacturing Technology, Universität Duisburg-Essen, Germany

ML

Marius Lakomiec

Marius Lakomiec is the Team Manager for Digital AM Solutions at EOS at EOS as the world’s leading technology supplier in the field of industrial 3D printing of metals and polymers, formed in 1989 as an independent company. He has written and co-authored papers and given talks on the future of industrialization, in particular about the automation of systems for Additive Manufacturing
Affiliations and expertise
Team Manager, Digital AM Solutions, EOS Digital AM Solutions, Germany