Chemical Engineering Process Simulation

2nd Edition - September 29, 2022
Imprint: Elsevier
Editor: Dominic Foo
Language: English
Paperback ISBN:
9 7 8 - 0 - 3 2 3 - 9 0 1 6 8 - 0
eBook ISBN:
9 7 8 - 0 - 3 2 3 - 9 8 4 5 5 - 3

Chemical Engineering Process Simulation, Second Edition guides users through chemical processes and unit operations using the main simulation software used in the industria… Read more

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Chemical Engineering Process Simulation, Second Edition guides users through chemical processes and unit operations using the main simulation software used in the industrial sector. The book helps predict the characteristics of a process using mathematical models and computer-aided process simulation tools, as well as how to model and simulate process performance before detailed process design takes place. Content coverage includes steady-state and dynamic simulation, process design, control and optimization. In addition, readers will learn about the simulation of natural gas, biochemical, wastewater treatment and batch processes.

Cover image
Title page
Table of Contents
Copyright
Dedication
Contributors
Acknowledgments
How to use this book
Part I. Basics of process simulation
Chapter 1. Introduction to process simulation
1.1. Process design and simulation
1.2. Historical perspective for process simulation
1.3. Basic architectures for commercial software
1.4. Basic algorithms for process simulation
1.5. Degrees of freedom analysis
1.6. Incorporation of process synthesis model and sequential modular approach
Exercises
Chapter 2. Registration of new components
2.1. Registration of hypothetical components
2.2. Registration of crude oil
Exercise
Chapter 3. Physical property estimation and phase behavior for process simulation
3.1. Chemical engineering processes
3.2. Thermodynamic processes
3.3. Equations of state
3.4. Liquid volumes (Walas, 1985)
3.5. Viscosity and other properties
3.6. Phase equilibria
3.7. Flash calculations (Smith and Van Ness, 1975)
3.8. Phase diagrams
3.9. Conclusions
Exercises
Chapter 4. Simulation of recycle streams
4.1. Types of recycle streams
4.2. Tips in handling recycle streams
4.3. Recycle convergence and acceleration techniques
Exercises
Part II. UniSim design
Chapter 5. Basics of process simulation with UniSim design
5.1. Example on n-octane production
5.2. Stage 1: basic simulation setup
5.3. Stage 2: modeling of reactor
5.4. Stage 3: modeling of separation unit
5.5. Stage 4: modeling of recycle system
5.6. Conclusions
Exercises
Chapter 6. Design and simulation of distillation processes
6.1. Fundamentals of distillation calculations
6.2. Distillation column simulation
6.3. Debutanizer example
6.4. Preliminary design using short cut distillation
6.5. Rigorous distillation column design
6.6. Conclusions
Exercises
Chapter 7. Modeling and optimization of separation and heating medium systems for offshore platform
7.1. Oil and gas processing facility for offshore platform
7.2. Modeling of oil and gas processing facilities
7.3. Process optimization of heating medium systems
7.4. Heat exchanger design consideration
Exercises
Part III. Symmetry
Chapter 8. Basics of process simulation with Symmetry
8.1. Example on n-octane production
8.2. Establishing the thermodynamic model
8.3. Process modeling
8.4. Conclusions
Exercises
Chapter 9. Process modeling and analysis of a natural gas dehydration process using tri-ethylene glycol (TEG) via Symmetry
9.1. Introduction
9.2. Process description
9.3. Process simulation
9.4. Dew point evaluation with Case Study tool
9.5. Process improvement with optimizer
9.6. Conclusions
Exercises
Part IV. SuperPro designer
Chapter 10. Basics of batch process simulation with SuperPro Designer
10.1. Basic steps for batch process simulation
10.2. Case study on biochemical production
10.3. Basic simulation setup
10.4. Setting for vessel procedure
10.5. Conclusion
10.6. Further reading
Exercise
Chapter 11. Modeling of citric acid production using SuperPro Designer
11.1. Introduction
11.2. Process description
11.3. Model setup highlights
11.4. Scheduling setup
11.5. Process simulation results
11.6. Process scheduling and debottlenecking
11.7. Process economics
11.8. Variability analysis
11.9. Conclusions
Exercises
Chapter 12. Design and optimization of wastewater treatment plant (WWTP) for the poultry industry
12.1. Introduction
12.2. Case study: poultry WWTP
12.3. Base case simulation model
12.4. Process optimization
12.5. Conclusion
12.6. Appendix A
12.7. Exercise
Part V. aspenONE engineering
Chapter 13. Basics of process simulation with Aspen HYSYS
13.1. Example on n-octane production
Exercise
Chapter 14. Process simulation and design for acetaldehyde production∗
14.1. Introduction
14.2. Process simulation
14.3. Process analysis/potential process enhancement
14.4. Conclusion
Exercises
Chapter 15. Dynamic simulation for process control with Aspen HYSYS∗
15.1. Introduction
15.2. Dynamic model overview
15.3. Dynamic modeling concepts
15.4. Constructing a dynamic model in HYSYS (Aspentech Ltd, 2021)
15.5. Using a dynamic model for process control tuning
15.6. Conclusion
Exercises
Chapter 16. Basics of process simulation with Aspen Plus∗
16.1. Example on n-octane production
16.2. Summary of the n-octane simulation
Chapter 17. Design and evaluation of alternative processes for the manufacturing of bio-jet fuel (BJF) intermediate
17.1. Introduction
17.2. Overview
17.3. Process development
17.4. Process analysis
17.5. Conclusion
Exercise
Appendix
Chapter 18. Production of diethyl carbonate from direct CO2 conversion
18.1. Introduction
18.2. Process overview
18.3. The direct CO2-to-DEC process
18.4. Techno-economic and CO2 emission analysis
18.5. Conclusions
Exercises
Appendix
Supplementary materials
Chapter 19. Multiplatform optimization on unit operation and process designs
19.1. Introduction
19.2. Aspen Plus automation interface
19.3. COM objects in MATLAB
19.4. Aspen Simulation Workbook (ASW)
19.5. Multiplatform optimization
19.6. Conclusion
Exercises
Chapter 20. Flexible design strategy for process controllability∗
20.1. Introduction
20.2. Flexibility index model
20.3. Aspen Plus RCSTR module case study
20.4. Vertex methods for calculating FI of RCSTR
20.5. Aspen Plus Dynamics for RCSTR controllability verification
20.6. Conclusion
Exercises
Index

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