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Case Studies of Material Corrosion Prevention for Oil and Gas Valves
1st Edition - June 7, 2022
Author: Karan Sotoodeh
Paperback ISBN:9780323954747
9 7 8 - 0 - 3 2 3 - 9 5 4 7 4 - 7
eBook ISBN:9780323954754
9 7 8 - 0 - 3 2 3 - 9 5 4 7 5 - 4
Case Studies of Material Corrosion Prevention for Oil and Gas Valves delivers a critical reference for engineers and corrosion researchers. Packed with nearly 30 real-world case… Read more
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Case Studies of Material Corrosion Prevention for Oil and Gas Valves delivers a critical reference for engineers and corrosion researchers. Packed with nearly 30 real-world case studies, this reference gives engineers standardized knowledge on how to maintain, select and prevent typical corrosion problems in a variety of oil and gas settings. Subsea, offshore, refineries and processing plants are all included, covering a variety of challenges such as chloride stress cracking, how to use Teflon powder to prevent cross contamination, and carbon dioxide corrosion. Organized for quick discovery, this book gives engineers a much-needed tool to safely protect their assets and the environment.
Engineers working in oil and gas operations understand that corrosion is a costly expense that increases emissions and damages the environment, but many standards do not provide practical examples with solutions, leaving engineers to learn through experience. This resource provides comprehensive information on topics of interest.
Provides solutions to common oil and gas corrosion valve failures with standard case studies
Helps readers improve safety and reliability with the addition of references for further training
Presents tactics on how to reduce environmental impact and use methods to prevent corrosion across offshore, subsea and refinery activities
Valve engineer; corrosion engineer; petroleum and natural gas engineer
Cover image
Title page
Table of Contents
Copyright
Chapter 1: External topside offshore corrosion
Abstract
Case study 1.1. Valve gear box material selection and corrosion prevention in topside offshore oil and gas industry
Case study 1.2. Minimizing usage of low-alloy steel bolts and carbon steel nuts for valves in topside offshore oil and gas industry through selection of suitable bolting material
Case study 1.3. Material selection for hub and clamp (mechanical joint) connections
Case study 1.4. Preventing use of 17-4 PH stem material
Case study 1.5. Corrosion under insulation and its prevention by coating
Case study 1.6. Pitting and CLSCC and their prevention by coating
Case study 1.7. Application of austenitic stainless steel to industrial valves in offshore environment
Case study 1.8. Upgrading SS316 tubes for piping and valve actuators to 6MO
Further reading
Chapter 2: External offshore subsea corrosion
Abstract
Case study 2.1. HISC corrosion and prevention
Case study 2.2. Coating and cathodic protection to prevent external corrosion
Case study 2.3. Valve bolt material selection
Case study 2.4. Application and usage justification of carbon and low-alloy steel valves
Case study 2.5. Evaluation of usage of martensitic stainless steel 13Cr (chromium)-4Ni (nickel) for valve stems
Further reading
Chapter 3: Cross-contamination
Abstract
Case study 3.1. Using Teflon powder on stainless steel valve bodies to prevent cross-contamination
Case study 3.2. Passing PTFE pipeline injected gadget through pipeline valves during factory acceptance test
Further reading
Chapter 4: Carbon dioxide (CO2) corrosion
Abstract
Case study 4.1. Carbon dioxide (CO2) corrosion prediction for carbon and low-alloy steel valves
Further reading
Chapter 5: Hydrogen sulfide corrosion
Abstract
Case study 5.1. Material consideration to prevent hydrogen sulfide corrosion
Further reading
Chapter 6: Crevice corrosion
Abstract
Case study 6.1. Crevice corrosion prevention on valve grooves made of carbon steel by applying Inconel 625 weld overlay
Case study 6.2. Crevice corrosion prevention after removing threaded lifting lugs from valves during installation
Further reading
Chapter 7: Pitting corrosion
Abstract
Case study 7.1. Using NAB valves instead of titanium in sea water service
Case study 7.2. Failure of Inconel X750 valve springs in sea water service
Case study 7.3. Challenge of material selection for bearing of butterfly valves in sea water service
Case study 7.4. Hardfacing material selection for industrial valves in sea water service
Further reading
Chapter 8: Galvanic corrosion
Abstract
Case study 8.1. Galvanic corrosion between valve stem and graphite packing for valves in sea water service
Case study 8.2. Galvanic corrosion between valve stem and stem key
Further reading
Chapter 9: Erosion corrosion
Abstract
Case study 9.1. Erosion mitigation for industrial valves installed upstream and downstream of first stage separator on a topside platform
Case study 9.2. Erosion prevention for subsea valves
Further reading
Index
No. of pages: 350
Language: English
Published: June 7, 2022
Imprint: Gulf Professional Publishing
Paperback ISBN: 9780323954747
eBook ISBN: 9780323954754
KS
Karan Sotoodeh
Karan Sotoodeh recently earned his PhD in Safety and Reliability in Mechanical Engineering from the University of Stavanger. Previously, Karan was the Senior / Lead Engineer in valves and actuators for Baker Hughes, one of the world’s largest oil field services company. He was responsible for engineering and delivering valves and actuators in subsea manifolds, working with valve suppliers, R&D activities, and maintaining the company’s valve database. He has also worked for AkerSolutions, NLI Engineering, and Nargan Engineers as a senior specialist in piping and valves, assisting with many projects around the world. He is the author of Prevention of Valve Fugitive Emissions in the Oil and Gas Industry and Subsea Valves and Actuators for the Oil and Gas Industry, both published by Elsevier. Karan earned a Master of Research in Mechanical Engineering and a Masters in Oil and Gas Engineering, both from Robert Gordon University of Aberdeen, and a Bachelors in Industrial Engineering from the Iran University of Science and Technology
Affiliations and expertise
Senior Lead Engineer, Valves and Actuators, Valve Engineering Group, Manifold department, Baker Hughes, Oslo, Norway