Automotive Plastics and Composites
Materials and Processing
- 1st Edition - June 23, 2021
- Imprint: William Andrew
- Author: Joseph P. Greene
- Language: English
- Hardback ISBN:9 7 8 - 0 - 1 2 - 8 1 8 0 0 8 - 2
- eBook ISBN:9 7 8 - 0 - 1 2 - 8 1 8 2 4 0 - 6
Automotive Plastics and Composites: Materials and Processing is an essential guide to the use of plastic and polymer composites in automotive applications, whether in the exterior,… Read more
Purchase options
Institutional subscription on ScienceDirect
Request a sales quoteAutomotive Plastics and Composites: Materials and Processing is an essential guide to the use of plastic and polymer composites in automotive applications, whether in the exterior, interior, under-the-hood, or powertrain, with a focus on materials, properties, and processing.
The book begins by introducing plastics and polymers for the automotive industry, discussing polymer materials and structures, mechanical, chemical, and physical properties, rheology, and flow analysis. In the second part of the book, each chapter is dedicated to a category of material, and considers the manufacture, processing, properties, shrinkage, and possible applications, in each case. Two chapters on polymer processing provide detailed information on both closed-mold and open-mold processing. The final chapters explain other key aspects, such as recycling and sustainability, design principles, tooling, and future trends.
This book is an ideal reference for plastics engineers, product designers, technicians, scientists, and R&D professionals who are looking to develop materials, components, or products for automotive applications. The book also intends to guide researchers, scientists, and advanced students in plastics engineering, polymer processing, and materials science and engineering.
- Analyzes mechanical, chemical, physical, and thermal properties, enabling the reader to select the appropriate material for specific applications
- Explains polymer processing, with thorough coverage of operations across both closed-mold and open-mold processing
- Provides systematic coverage of materials, including commodity and engineering thermoplastics, bio-based plastics, thermosets, composites, elastomeric polymers, and 3D-printed plastics
Industry: Plastics engineers, product designers, technicians, scientists and R&D professionals, looking to develop materials, components, or products for automotive applications. Academia: Researchers, scientists and advanced students in plastics engineering, polymer processing, materials science and engineering.
- Cover image
- Title page
- Table of Contents
- Copyright
- 1: Introduction
- Abstract
- 1.1: Introduction
- 1.2: Plastics History
- 1.3: History of Plastics in Automotive Applications
- Homework Questions
- True and False Questions
- 2: Polymer Materials
- Abstract
- 2.1: Introduction
- 2.2: Carbon-Carbon Orbitals
- 2.3: Functional Groups
- 2.4: Organic Groups
- 2.5: Polymer Classification
- 2.6: Polymer Formation—Addition Polymerization
- 2.7: Polymer Formation—Condensation Polymerization
- 2.8: Mono, Co, and Ter polymers
- 2.9: Thermosets and Cross-Linking
- 2.10: Polyester Polymer
- 2.11: Phenolics Polymer
- 2.12: Isocyanate Groups
- Homework Problems
- True and False Questions
- 3: Microstructures of Polymers
- Abstract
- 3.1: States of Thermoplastic Polymers
- 3.2: Form of Polymers
- 3.3: Glass Transition in Polymers
- 3.4: X-Ray Diffraction
- 3.5: Molecular Weight and Polymer Length
- Homework Problems
- True and False Questions
- 4: Physical and Mechanical Properties
- Abstract
- 4.1: Mechanical Tests for Automotive Plastics
- 4.2: Impact Strength
- 4.3: Heat Distortion Temperature
- 4.4: Creep
- 4.5: Fatigue
- 4.6: Short Beam Shear Test
- 4.7: Physical Properties
- Homework Problems
- True and False Questions
- 5: Rheology and Plastic Flow
- Abstract
- 5.1: Shear Flow in the Plastic
- 5.2: Viscosity of the Plastic
- 5.3: Shear Rate
- 5.4: Viscoelasticity
- 5.5: Fountain Flow During Injection Molding
- 5.6: Extensional Flow During Blown Film Extrusion
- 5.7: Non-Newtonian Polymers
- 5.8: Viscosity Measurements
- 5.9: Viscosity and Melt Flow Rate
- 5.10: Storage and Loss Moduli for Viscoelasticity Measurements
- 5.11: Molecular Weight and Viscosity Relationship
- Homework Problems
- True and False Questions
- 6: Flow Analysis With Injection Molding
- Abstract
- 6.1: Plastics Flow Analysis for Injection Molding
- 6.2: SolidWorks Design
- Homework Problems
- True and False Questions
- 7: Commodity Plastics
- Abstract
- 7.1: Polyolefins Definition
- 7.2: Commodity Plastics Definition
- 7.3: Commodity Plastics
- 7.4: Copolymers of Polyethylene
- 7.5: Polyvinyl Chloride (PVC)
- 7.6: PVC Plasticizers
- 7.7: Polystyrene (PS)
- 7.8: Blends and Alloys
- 7.9: Copolymers
- 7.10: Acrylics
- 7.11: Additives for Plastics
- Homework Problems
- True and False Questions
- 8: Engineering Plastics
- Abstract
- 8.1: Engineering Plastics Definition
- 8.2: Acrylonitrile Butadiene Styrene (ABS)
- 8.3: Acetal (Polyoxymethylene)
- 8.4: Liquid Crystal Polymer (LCP)
- 8.5: Nylon (Polyamide)
- 8.6: Polyarylate
- 8.7: Polycarbonate (PC)
- 8.8: Thermoplastic Polyurethane (TPU)
- Homework Problems
- True and False Questions
- 9: Elastomers and Rubbers
- Abstract
- 9.1: Elastomer and Rubber Definition
- 9.2: Natural Rubber (Isoprene)
- 9.3: Fillers in Natural Rubber
- 9.4: Plastic Elastomers
- 9.5: Polyisoprene
- 9.6: Polybutadiene
- 9.7: Polychloroprene
- 9.8: Butyl Rubber or Polybutylene
- 9.9: Copolymer Elastomers
- 9.10: Acrylonitrile-Butadiene Rubber
- 9.11: EPR and EPDM
- 9.12: Fluoro-Elastomers
- 9.13: Silicones
- 9.14: Vulcanization
- 9.15: Carbon Black
- 9.16: Carbon Black Nomenclature
- Homework Problems
- True and False Questions
- 10: Bio-Based and Biodegradable Plastics
- Abstract
- 10.1: Bio-Based Plastics Definition
- 10.2: Bio-Based Standard Test Method
- 10.3: United States Bio-Based Standard
- 10.4: International Bio-Based Standards
- 10.5: Industrial Compost Environment
- 10.6: United States Biodegradation Standards for Industrial Compost Environment
- 10.7: ASTM Standards for Marine Biodegradation
- Homework Problems
- True and False Questions
- 11: Thermoset Polymers
- Abstract
- 11.1: Automotive Thermoset Polymers
- 11.2: Polyester Resin
- 11.3: Mechanical Properties
- 11.4: Processing of Polyesters
- 11.5: Mechanical Properties
- 11.6: Epoxy
- 11.7: Epoxy Applications
- 11.8: Processing of Epoxies
- 11.9: Polyurethane
- 11.10: Processing of Polyurethane
- 11.11: Polyurethane Automotive Applications
- 11.12: Phenolics
- 11.13: Applications for Phenolics
- 11.14: Processing of Phenolics
- 11.15: Properties of Phenolics
- 11.16: Silicones
- 11.17: Silicone Rubber
- 11.18: Silicone Resin
- 11.19: Chemistry
- 11.20: Dicyclopentadiene
- 11.21: Polyimides
- 11.22: Amino Plastics
- Homework Problems
- True and False Questions
- 12: Polymer Composites
- Abstract
- 12.1: Automotive Polymer Composites
- 12.2: Thermoset Polymer Composites
- 12.3: Thermoplastic Polymer Composites
- 12.4: Kevlar Composites
- 12.5: Nanocomposite
- 12.6: Fiber Materials for Composites
- 12.7: Carbon Fiber Manufacturing
- 12.8: Properties of Fibers
- 12.9: Rule of Mixtures
- 12.10: Natural Fibers
- 12.11: Sandwich and Cored Polymer Composite Structures
- 12.12: Polymer PrePreg Composites
- 12.13: Processing of Polymer Composites for Automotive Parts
- 12.14: Aerospace Polymer Composites
- 12.15: Processing of Polymer Composites for Aerospace Parts
- Homework Problems
- True and False Questions
- 13: Extrusion
- Abstract
- 13.1: Introduction
- Homework Problems
- True and False Questions
- 14: Injection Molding
- Abstract
- 14.1: Introduction
- 14.2: Injection Molding Process
- 14.3: Ram Injection
- 14.4: Process Control With Injection Molding
- 14.5: Temperature Control of the Plastic
- 14.6: Mold Temperature Control
- 14.7: Machine and Oil Temperatures
- 14.8: Injection Pressure
- 14.9: Time During Injection Molding
- Homework Questions
- True and False Questions
- 15: Blow Molding
- Abstract
- 15.1: Extrusion Blow Molding
- 15.2: Injection Blow Molding
- 15.3: Stretch Blow Molding
- 15.4: Comparison of Extrusion and Injection Blow Molding Operations
- Homework Problems
- True and False Questions
- 16: Compression Molding
- Abstract
- 16.1: Introduction
- 16.2: Materials
- 16.3: Process Overview
- 16.4: BMC-Bulk Molding Compound
- 16.5: GMT: Glass Mat Thermoplastic
- 16.6: Costs With Cycle Time
- 16.7: Process Control with Compression Molding
- 16.8: Temperature Control of the Plastic
- 16.9: Machine and Oil Temperatures
- 16.10: Clamp Pressure
- 16.11: Time During Injection Molding
- 16.12: Troubleshooting Guide for Compression Molding
- Homework Problems
- True and False Questions
- 17: Recycling and Environmental Aspects
- Abstract
- 17.1: Introduction
- 17.2: Recycled Plastics
- 17.3: Recycling in the United States
- 17.4: Recycling in California
- 17.5: Recycled Plastics Process
- 17.6: End of Life Uses of Plastics
- 17.7: Burning Disposal
- 17.8: Landfill Disposal
- 17.9: Plastics in Automotive End of Life
- Homework Problems
- True and False Questions
- 18: Design Aspects in Automotive Plastics and Composites
- Abstract
- 18.1: Introduction
- 18.2: Design Guidelines
- 18.3: Undercuts
- 18.4: Mold Stack Design
- 18.5: Mold Costs
- Homework Problems
- True and False Questions
- 19: Additive Manufacturing in Automotive
- Abstract
- 19.1: Introduction
- 19.2: Plastic 3D Printing
- 19.3: Metal 3D Printing
- 19.4: Laser Sintering
- 19.5: Automotive 3D Printer Projects
- 19.6: The Virtual Foundry
- Homework Problems
- True and False Questions
- 20: Sustainable Car
- Abstract
- 20.1: Sustainable Materials
- 20.2: LCA for GPPS and PLA
- 20.3: Automotive Sustainable Plastics
- 20.4: Interior Plastic Parts
- Homework Problems
- True and False Questions
- Appendix A: Answers to Questions
- Index
- Edition: 1
- Published: June 23, 2021
- No. of pages (Hardback): 392
- No. of pages (eBook): 392
- Imprint: William Andrew
- Language: English
- Hardback ISBN: 9780128180082
- eBook ISBN: 9780128182406
JG
Joseph P. Greene
Dr. Joseph P. Greene is a retired professor with 20 years of teaching experience at the Mechanical and Mechatronic Engineering and Sustainable Manufacturing Department of California State University, Chico. Prof. Greene received a PhD in Chemical Engineering in 1993 from the University of Michigan. He began teaching at California State University, Chico, in 1998 after a 14-year career with General Motors Corporation in Detroit, MI. His research interests include plastics materials for automotive applications, bio-based and biodegradable polymers, recycled plastics, composting technology, and anaerobic digestion.
Affiliations and expertise
Professor (retired), Mechanical and Mechatronic Engineering and Sustainable Manufacturing Department, California State University, Chico, CA, USARead Automotive Plastics and Composites on ScienceDirect