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Advances in Metal Additive Manufacturing
- 1st Edition - October 10, 2022
- Editors: Sachin Salunkhe, Sergio T. Amancio-Filho, J. Paulo Davim
- Language: English
- Paperback ISBN:9 7 8 - 0 - 3 2 3 - 9 1 2 3 0 - 3
- eBook ISBN:9 7 8 - 0 - 3 2 3 - 9 1 4 6 8 - 0
Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy depositio… Read more
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Request a sales quoteAdvances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing.
Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts.
- Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification
- Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization
- Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718
Graduate students and researchers interested in manufacturing with metallic materials. R&D professionals working with metal manufacturing
- Cover image
- Title page
- Table of Contents
- Copyright
- List of contributors
- Preface
- 1. Powder bed fusion processes: main classes of alloys, current status, and technological trends
- Abstract
- 1.1 Additive manufacturing of aluminum alloys
- 1.2 Laser powder bed fusion of tool steels
- 1.3 Laser metal deposition of steels
- 1.4 Powder-based additive manufacturing of shape memory alloys
- 1.5 Powder-based additive manufacturing of high-entropy alloys
- 1.6 Powder-based additive manufacturing of magnetic materials
- 1.7 In situ alloying
- 1.8 AM of recycled Ti-64 powder
- 1.9 Outlook: new powder-based additive manufacturing processes
- 1.10 Sintering-debinding additive manufacturing
- 1.11 Cold spray additive manufacturing
- References
- 2. Directed energy deposition processes and process design by artificial intelligence
- Abstract
- 2.1 Wire-arc additive manufacturing
- 2.2 Wire-based electron beam additive manufacturing of titanium alloys and NiTi shape memory alloys
- 2.3 Outlook: new wire-based additive manufacturing processes
- 2.4 Friction-based additive manufacturing
- 2.5 Ultrasonic metal additive manufacturing
- 2.6 Artificial intelligence in additive manufacturing
- References
- 3. Current trends of metal additive manufacturing in the defense, automobile, and aerospace industries
- Abstract
- 3.1 Introduction
- 3.2 Metal additive manufacturing systems
- 3.3 AM materials for aerospace applications
- 3.4 Aerospace applications of AM
- 3.5 Challenges and future prospectus of metal AM in aerospace industry
- References
- 4. Review of Microstructure and Mechanical properties of materials manufactured by direct energy deposition
- Abstract
- 4.1 Introduction
- 4.2 Direct energy deposition
- 4.3 Advantages and disadvantages
- 4.4 Applications in different fields
- 4.5 Microstructure and mechanical properties of different materials
- 4.6 Conclusions
- References
- 5. Postprocessing challenges in metal AM: Strategies for achieving homogeneous microstructure in Ni-based superalloys
- Abstract
- 5.1 Introduction
- 5.2 Direct energy deposition
- 5.3 Powder bed fusion
- 5.4 Crystal growth theory
- 5.5 Grain morphology control
- 5.6 Hotter metal
- 5.7 Effect of additive manufacturing processing parameters on metallurgy
- 5.8 Effect of heat treatment on metallurgy
- 5.9 Solution treatment
- 5.10 Double ageing
- 5.11 Intrinsic heat treatment
- 5.12 Suitable processing strategies
- 5.13 Conclusion
- References
- 6. Design and topology optimization for additive manufacturing of multilayer (SS316L and AlSi10Mg) piston
- Abstract
- 6.1 Introduction
- 6.2 Product design and development for additive manufacturing
- 6.3 Design for additive manufacturing (DfAM)
- 6.4 Methodology and DfAM project design process for automotive piston
- 6.5 Generative design for additive manufacturing of automotive piston
- 6.6 Topology optimization for additive manufacturing of automotive piston
- 6.7 The automotive piston modeling techniques and simulation processes
- 6.8 Simulating additive manufacturing with additive software
- 6.9 Experimental optimization based on machine configuration
- 6.10 Part printing by a metal-based additive manufacturing process
- 6.11 A case study of using additive manufacturing technology to manufacture automotive piston
- 6.12 Conclusions
- References
- 7. Mechanical properties of titanium alloys additive manufacturing for biomedical applications
- Abstract
- 7.1 Selective laser melting
- 7.2 Electron beam melting
- 7.3 Electron beam melting of titanium alloys
- 7.4 Conclusion
- References
- Index
- No. of pages: 254
- Language: English
- Edition: 1
- Published: October 10, 2022
- Imprint: Woodhead Publishing
- Paperback ISBN: 9780323912303
- eBook ISBN: 9780323914680
SS
Sachin Salunkhe
Dr. Salunkhe Sachin is a Professor in the Mechanical Engineering Department at Gazi University, Ankara, Turkey. He received his Bachelor's in Mechanical Engineering from Dr. Babasaheb Ambedkar Marathwada University, Aurangabad, India. He received his Master of Technology in CAD/CAM and PhD from S.V. National Institute of Technology, Surat, India. His main research interests are in press tool design, metal additive manufacturing, A.I. applications in manufacturing, expert systems for die design, sheet metal forming, wear analysis, fatigue analysis, and high strain rate. He has more than 160 research papers in reputed journals, conferences and 25 book chapters to his credit. He is also an editor of various journals, such as Metals. Lubricants (MDPI), Advances in Materials Science and Engineering, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications (SAGE) and International journal for simulation and multidisciplinary design optimization, EDP Science.
Affiliations and expertise
Professor, Mechanical Engineering Department Gazi University, Ankara, TurkeySA
Sergio T. Amancio-Filho
Sergio T. Amancio-Filho is a full professor for aviation materials and manufacturing techniques at Graz University of Technology (TU Graz), Austria. He is the deputy head of the Institute of Materials Science, Joining and Forming and chair of the ‘Austrian Ministry for Climate Action, Environment, Energy, Mobility, Innovation and Technology (BMK) Endowed Professorship for Aviation’. The focus of his work has been on the correlation between processing, microstructure and material properties aiming at developing, understanding and optimizing additive manufacturing and joining techniques for lightweight engineering structures. Before joining TU Graz, he was a Helmholtz-Young Investigator group leader at Helmholtz-Zentrum Geesthacht and assistant professor for Joining Technology at the Institute of Polymer Composites of Hamburg University of Technology (TU Hamburg, Germany), and also developed and patented prize-winning new joining techniques for polymer-metal hybrid structures.. He has been awarded 21 patents, co-published over 160 technical publications and co-edited the first technical book on joining technology of metal-polymer structures in 2018. Prof. Amancio-Filho is a recipient of national and international awards, including the Granjon Prize 2009 of the International Institute of Welding, the German High Tech Champions 2013 of the German Federal Ministry of Education and Research (BMBF), and the Georg-Sachs Prize 2014 of the “Stifterverband Metalle und dem Fachverband der Nichteisen-Metallindustrie Österreichs” and German Society for Materials Science (DGM). Furthermore, he has advised several undergraduation and graduation works and is an active member in different scientific and technical committees in Europe and America.
Affiliations and expertise
Professor for Aviation Materials and Manufacturing Techniques, Graz University of Technology (TU Graz), AustriaJD
J. Paulo Davim
Prof. (Dr.) J. Paulo Davim is a Full Professor at the University of Aveiro, Portugal, with over 35 years of experience in Mechanical, Materials, and Industrial Engineering. He holds multiple distinguished academic titles, including a PhD in Mechanical Engineering and a DSc from London Metropolitan University. He has published over 300 books and 600 articles, with more than 36,500 citations. He is ranked among the world's top 2% scientists by Stanford University and holds leadership positions in numerous international journals, conferences, and research projects.
Affiliations and expertise
Full Professor, Department of Mechanical Engineering, University of Aveiro, Aveiro, PortugalRead Advances in Metal Additive Manufacturing on ScienceDirect