Advances in Additive Manufacturing

Artificial Intelligence, Nature-Inspired, and Biomanufacturing

1st Edition - November 24, 2022
Imprint: Elsevier
Editors: Ravi Kant Mittal, Abid Haleem, Ajay Kumar
Language: English
Paperback ISBN:
9 7 8 - 0 - 3 2 3 - 9 1 8 3 4 - 3
eBook ISBN:
9 7 8 - 0 - 3 2 3 - 9 1 8 3 5 - 0

This edited book is a compilation of scholarly articles on the latest developments in the field of additive manufacturing, discussing nature-inspired and artificial in… Read more

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This edited book is a compilation of scholarly articles on the latest developments in the field of additive manufacturing, discussing nature-inspired and artificial intelligence–aided additive manufactured processes for different materials including biomanufacturing, and their applications, as well as various methods to enhance the characteristics of the materials produced, the efficiency of the manufacturing process itself, as well as optimal ways to develop a product in minimum time. The book explores the advancements in additive manufacturing from prefabrication stage to final product, with real-time defect detection, control, and process efficiency improvement covered. This book will be a great resource for engineers, researchers, and academics involved in this revolutionary and unique field of manufacturing.

Cover image
Title page
Table of Contents
Copyright
List of contributors
About the editors
Part I: Introduction
Chapter 1. Introduction to additive manufacturing technologies
Abstract
Chapter Outline
1.1 Introduction
1.2 Brief history of additive manufacturing
1.3 Classes of additive manufacturing
1.4 Areas of application of additive manufacturing
1.5 Summary
References
Further reading
Chapter 2. Trends in additive manufacturing: an exploratory study
Abstract
Chapter Outline
2.1 Introduction
2.2 Research objectives of the chapter
2.3 Comparison of additive manufacturing with traditional manufacturing processes
2.4 Additive manufacturing
2.5 What and why of additive manufacturing
2.6 Development trends in additive manufacturing
2.7 Classification of additive manufacturing methods based on material characteristics
2.8 Extensive capabilities of additive manufacturing in the current scenario
2.9 Application areas of additive manufacturing
2.10 Challenges being taken up by additive manufacturing
2.11 Future applications and technologies of additive manufacturing
2.12 Conclusion
References
Further reading
Chapter 3. Addictive manufacturing in the Health 4.0 era: a systematic review
Abstract
Chapter Outline
3.1 Background and introduction
3.2 Additive manufacturing process and technologies
3.3 Application in the health-care industry
3.4 Materials and methods
3.5 Results
3.6 Discussion
3.7 Conclusion
References
Chapter 4. Integration of reverse engineering with additive manufacturing
Abstract
Chapter Outline
4.1 Introduction
4.2 Concept of RE
4.3 Product development by RE and AM
4.4 Integrating RE with AM
4.5 Data digitization techniques in RE
4.6 Summary
References
Part II: Additive manufacturing technologies
Chapter 5. Recent innovative developments on additive manufacturing technologies using polymers
Abstract
Chapter Outline
5.1 A brief introduction to AM technologies
5.2 AM market and innovation opportunities
5.3 Innovative AM technologies
5.4 Conclusions and future perspective
Acknowledgments
References
Chapter 6. Printing file formats for additive manufacturing technologies
Abstract
Chapter Outline
6.1 Introduction
6.2 3D model representation data formats in additive manufacturing techniques
6.3 Comparison of 3D model representation data formats
6.4 Sliced model representation data formats in additive manufacturing
6.5 Other additive manufacturing interfaces
6.6 Data exchange standards utilization in additive manufacturing
6.7 Discussion
6.8 Summary
References
Chapter 7. Additive manufacturing techniques used for preparation of scaffolds in bone repair and regeneration
Abstract
Chapter Outline
7.1 Introduction
7.2 Scaffold design
7.3 Additive manufacturing techniques
7.4 Posttreatments
7.5 Challenges and conclusions
References
Chapter 8. Cold spray technology: a perspective of nature-inspired feature processing and biomanufacturing by a heatless additive method using nanopowders
Abstract
Chapter Outline
8.1 Introduction: a heatless additive method for nature-inspired, bio- and nanofeatures
8.2 Cold spraying principle and processing conditions for nanopowders
8.3 Development of superhydrophobic properties using the cold spray additive method
8.4 Cold spray additive biomanufacturing of biocompatible coating for surgical implant
8.5 Concluding remarks on the use of CS as nature-inspired and/or biomanufacturing
References
Chapter 9. Preprocessing and postprocessing in additive manufacturing
Abstract
Chapter Outline
9.1 Introduction
9.2 Preprocessing in additive manufacturing
9.3 Postprocessing in additive manufacturing
9.4 Summary
References
Chapter 10. Computer vision based online monitoring technique: part quality enhancement in the selective laser melting process
Abstract
Chapter Outline
10.1 Introduction
10.2 Experimental methods
10.3 Results and discussion
10.4 Conclusions
10.5 Future scope and industrial application
References
Chapter 11. Fundamentals of thermo-fluid-mechanical modeling in additive manufacturing processes
Abstract
Chapter Outline
11.1 Introduction
11.2 Fundamentals of thermal phenomena modeling
11.3 Mathematical description of temperature field
11.4 Numerical modeling of the thermal field considering solid–liquid changes
11.5 Quantitative description of phase transformations in solid state
11.6 Modeling stress and strains during additive manufacturing
11.7 Summary
References
Part III: Materials in AM
Chapter 12. Materials processed by additive manufacturing techniques
Abstract
Chapter Outline
12.1 Introduction
12.2 Materials for AM technology
12.3 Biomaterials for AM technology
12.4 Smart materials and 4D printing perspectives
12.5 Materials processing issues in AM and characterization techniques
12.6 Newly developed materials for AM
12.7 Summary
References
Chapter 13. Ceramic–metal interface: In-situ microstructural characterization aid vacuum brazing additive manufacturing technology
Abstract
Chapter Outline
13.1 Introduction
13.2 Wettability
13.3 Wetting versus brazing
13.4 Ceramic–metal interface: Microstructural characterization
13.5 Effect of brazing parameters on the interfacial microstructure evolution
13.6 Ceramic–metal interface: Nanoindentation characterization
13.7 Ceramic–metal interface: Brazing mechanism
13.8 Conclusion
References
Chapter 14. Processing challenges in additively manufactured single crystal alloys: a process–structure–property relationship approach
Abstract
Chapter Outline
14.1 Introduction and background
14.2 Challenges in the deposition of SX structure
14.3 Suitable pre- and postprocessing strategies
14.4 Case study: remanufacturing of high-valued component
14.5 Conclusions
14.6 Future scope
References
Further reading
Chapter 15. Transient thermal analysis in friction-stir additive manufacturing of dissimilar wrought aluminum alloys
Abstract
Chapter Outline
15.1 Introduction
15.2 Materials and modeling
15.3 Finite element modeling
15.4 Conclusion
References
Chapter 16. Processing of biomaterials by additive manufacturing
Abstract
Chapter Outline
16.1 Introduction to additive manufacturing and biomaterials
16.2 Additive manufacturing technology for biomaterials
16.3 Limitations of additive manufacturing with biomaterials
16.4 Further development of additive manufacturing applications
References
Chapter 17. Selective laser melting of functionally graded material: current trends and future prospects
Abstract
Chapter Outline
17.1 Introduction
17.2 FGMs in nature
17.3 Classification of FGM
17.4 Mathematical representation of FGMs and models for property prediction
17.5 Applications of FGMs
17.6 Manufacturing methods for FGMs
17.7 AM methods for FGMs
17.8 Manufacturing of SS316–AlSi10Mg FGM
17.9 Conclusion
17.10 Future prospects of FGM
References
Chapter 18. Nondestructive evaluation of additively manufactured parts
Abstract
Chapter Outline
18.1 Introduction
18.2 Defects associated with AM parts
18.3 Challenges for implementation of NDE in AM
18.4 Applications of NDE in AM
18.5 Technologies involved in NDE for testing and inspection of AM parts
18.6 Conclusion
References
Part IV: Learnings from nature/inspirations from nature
Chapter 19. Bio-inspired advancements in additive manufacturing
Abstract
Chapter Outline
19.1 Introduction
19.2 History and research methods of bio-inspired structures
19.3 Learning innovative principles from nature
19.4 Bio-inspired structures and materials for additive manufacturing
19.5 Additive manufacturing methods for bio-inspired structures
19.6 Mechanical behavior of additively manufactured bio-inspired structures
19.7 Bio-inspired structures and their applications (science, engineering, and medicine)
19.8 Future direction and conclusion of bio-inspired design
References
Chapter 20. Path planning and simulation for prototyping bio-inspired complex shapes
Abstract
Chapter Outline
20.1 Introduction
20.2 State of the art
20.3 Path planning for three-dimensional printing
20.4 Result and discussion
20.5 Conclusion and future outlook
Acknowledgment
References
Chapter 21. Substitute for orthognathic surgery using bioprinted bone scaffolds in restoring osseous defects
Abstract
Chapter Outline
21.1 Introduction
21.2 Bone scaffolds for reconstructive treatments
21.3 Orthognathic surgical substitutes
21.4 Conclusion and future perspectives
References
Chapter 22. Multiobjective process parameter optimization in fused filament fabrication with nature-inspired algorithms
Abstract
Chapter Outline
22.1 Introduction
22.2 Methodologies
22.3 Case study
22.4 Discussion and future work
22.5 Conclusions
References
Chapter 23. 4D printing: An experimental case study on processing of shape memory polymer by FDM/FFF for nature inspired structures
Abstract
Chapter Outline
23.1 Introduction
23.2 Mechanism of shape memory effect in thermoresponsive shape memory polymer
23.3 Programming/training concepts in 4D printing
23.4 Case study: PLA-SMP for 4D printing by FFF based on different programming concepts and process parameters
23.5 Applications of 4D printing technology
23.6 Conclusion
References
Part V: Applications
Chapter 24. Selected biomedical applications of additive manufacturing techniques
Abstract
Chapter Outline
24.1 Introduction
24.2 Biomedical applications of additive manufacturing
24.3 Limitations and future potentials (4D and 5D printing)
24.4 Conclusions
Acknowledgment
References
Chapter 25. State-of-the-art in additive manufacturing of Ti–6Al–4V: recent progress and insights into future developments
Abstract
Chapter Outline
25.1 Laser powder bed fusion: definition, importance, and industrial relevance
25.2 Titanium alloys for laser powder bed fusion
25.3 Process–structure–property relationships
25.4 Design freedom capabilities
25.5 Applications of additively manufactured titanium alloys in the biomedical implants industry
25.6 Summary and outlook
Acknowledgments
References
Chapter 26. Material selection and processing challenges with additive manufacturing in biomimicry for biomedical applications
Abstract
Chapter Outline
26.1 Introduction
26.2 Nature-inspired biomedical materials and devices
26.3 Challenges in biomimicry with additive manufacturing for biomedical applications
26.4 Future scope
References
Chapter 27. Design and optimization of artificial intelligence robot arm printable by a metal-based additive manufacturing process
Abstract
Chapter Outline
27.1 Introduction
27.2 Product design and development for additive manufacturing
27.3 Design for additive manufacturing
27.4 Methodology and design for additive manufacturing project design process for robot parts
27.5 Generative design for additive manufacturing robot parts
27.6 Topology optimization for additive manufacturing of robot parts
27.7 Robot arm modeling techniques and simulation processes
27.8 Using additive tools to simulate additive manufacturing
27.9 Experimental optimization based on machine configuration
27.10 Part printing by a metal-based additive manufacturing process
27.11 Case study: using additive manufacturing technology to manufacture robotic parts
27.12 Conclusion
References
Chapter 28. Additive manufacturing of customized, accessible, and affordable lower limb prosthetics in India: case study
Abstract
Chapter Outline
28.1 Introduction
28.2 Traditional lower limb prosthetic manufacturing methods in India
28.3 Additive manufacturing of prosthetic sockets
28.4 Case study: additively manufactured lower limb prosthetic sockets
28.5 Comparison of traditionally and additively manufactured lower limb prosthetics
28.6 Conclusion
Acknowledgement
References
Chapter 29. Current trends of application of additive manufacturing in oral healthcare system
Abstract
Chapter Outline
29.1 Introduction
29.2 Additive manufacturing for oral healthcare
29.3 Challenges in additive manufacturing
29.4 Conclusion and future directions
References
Index

Ravi Kant Mittal

Prof. (Dr.) Ravi Kant Mittal began his academic career at Birla Institute of Technology and Science, Pilani (BITS Pilani), India, one of the top universities of India, in 1975 and retired from there as a senior professor in 2018. He headed the offshore campus of BITS Pilani at Dubai, UAE, as the director and was also the vice-chancellor of a private university, K.R. Mangalam University, Gurugram, India for a term. In his academic endeavors, he taught a wide spectrum of courses in Mechanical Engineering, Computer Science and allied subjects. He developed and introduced many new courses in emerging and interdisciplinary areas, at the graduate and postgraduate levels, including product design, mechanical design, reliability engineering, control systems, systems modelling, robotics & intelligent systems, mechatronics, MEMS and nanotechnology. He is a life member of IEEE and ACM. His total research and teaching experience, including top level administration, is 45 years. Prof. Mittal is author/co-author of over 80 technical research papers and has co-authored three popular textbooks and two edited research monographs.

Affiliations and expertise

Retired Senior Professor if BITS India. Former Director of the offshore campus of BITS Pilani at Dubai, UAE. He was also the Vice-Chancellor of a private university, K.R. Mangalam University, Gurugram, India

Abid Haleem

Dr. Abid Haleem, working as a professor of mechanical engineering at Jamia Millia Islamia, New Delhi, India, is acknowledged in the list of top global scientists (Elsevier & Stanford) in the top 2 % in 2019 and 2020 and has a global rank in the top 0.4 %. Presently, Dr. Abid Haleem is a regional editor, Global Journal of Flexible Systems Management (Springer) and an associate editor with JCOT (Elsevier), MAPAN (Springer), and Journal of Orthopaedics (Elsevier), Apollo Journal of medicine (Kluwer).

Affiliations and expertise

Professor of Mechanical Engineering, Jamia Millia Islamia (A Central University by an Act of Parliament) in New Delhi, India

Ajay Kumar

Ajay Kumar is a Professor in the Department of Mechanical Engineering, at JECRC University, Jaipur, Rajasthan, India. His areas of research include artificial intelligence, materials, incremental sheet forming, additive manufacturing, advanced manufacturing, Industry 4.0, waste management, and optimization techniques.

Affiliations and expertise

Professor, Department of Mechanical Engineering, JECRC University, Jaipur, Rajasthan, India

Life Sciences

Physical Sciences & Engineering

Social Sciences & Humanities

Health

Advances in Additive Manufacturing

Artificial Intelligence, Nature-Inspired, and Biomanufacturing

Purchase options

World Book Day Celebration!

Institutional subscription on ScienceDirect

Ravi Kant Mittal

Abid Haleem

Ajay Kumar

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