Advanced Ceramic Coatings

Fundamentals, Manufacturing, and Classification

1st Edition - June 20, 2023
Editors: Ram Gupta, Amir Motallebzadeh, Saeid Kakooei, Tuan Anh Nguyen, Ajit Behera
Language: English
Paperback ISBN:
9 7 8 - 0 - 3 2 3 - 9 9 6 5 9 - 4
eBook ISBN:
9 7 8 - 0 - 3 2 3 - 9 9 6 6 0 - 0

Handbook of Advanced Ceramic Coatings: Fundamentals, Manufacturing and Classification introduces ceramic coating materials, methods of fabrication, characterizations, the interacti… Read more

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Handbook of Advanced Ceramic Coatings: Fundamentals, Manufacturing and Classification introduces ceramic coating materials, methods of fabrication, characterizations, the interaction between fillers, reinforcers, and environmental impact, and the functional classification of ceramic coatings. The book is one of four volumes that together provide a comprehensive resource in the field of Advanced Ceramic Coatings, also including titles covering energy, biomedical and emerging applications. These books will be extremely useful for academic and industrial researchers and practicing engineers who need to find reliable and up-to-date information about recent progresses and new developments in the field of advanced ceramic coatings.

Smart ceramic coatings containing multifunctional components are now finding application in transportation and automotive industries, in electronics, and energy sectors, in aerospace and defense, and in industrial goods and healthcare. Their wide application and stability in harsh environments are only possible due to the stability of the inorganic components used. Ceramic coatings are typically silicon nitride, chromia, hafnia, alumina, alumina-magnesia, silica, silicon carbide, titania, and zirconia-based compositions. The increased demand for these materials and their application in energy, transportation, and the automotive industry, are considered, to be the main drivers.

Cover image
Title page
Table of Contents
Copyright
List of contributors
1. Characterization methods and characterization of the coatings
1. Introduction
2. Ceramic coatings
3. Characterization method of ceramic coatings
2. Fracture mechanics of ceramic coating
Abbreviations
1. Introduction
2. Failures in coatings
3. Fracture observations
4. Conclusions
3. Band-gap engineering of ceramic coatings
1. Introduction
2. Band gap engineering
3. Band gap engineering in some ceramic oxides
4. Calculation of band gap related parameters
5. Conclusion
4. Anticorrosion and antiwear ceramic coatings
1. Introduction
2. Polymer-based coatings
3. Nanomaterials in coating
4. Anticorrosion and antiwear behavior of nanoparticles
5. Coating techniques
6. Surface morphology of coated surface
7. Electrochemical investigation of coating
8. Conclusion
5. Self-healing ceramic coatings
1. Background
2. Methodology
3. SHCCs for T/EBCs and other applications
4. Summary and perspectives
6. Self-cleaning photocatalytic ceramic coatings
1. Photovoltaic modules' soiling—an issue
2. Self-cleaning coatings
3. Antireflective coatings
4. Multifunctional thin films
5. Case study
6. Conclusions and future outlook
7. Heat-resistant and fire-retardant ceramic coatings
1. Introduction
2. Major necessities for HRFRCCs
3. Structure of HRFRCCs
4. Different processing techniques utilized for HRFRCCs
5. Applications of HRFRCCs
6. Different factors responsible for the failure of HRFRCCs
7. Materials utilized for HRFRCCs
8. Conclusions
8. Photocatalytic ceramic coatings
1. Introduction
2. The science behind the photocatalytic technology
3. Deposition techniques
4. Properties of the photocatalytic ceramic coatings
5. Conclusion and future challenges
9. Anti-corrosion and anti-wear ceramic coatings
1. Introduction
2. Significance of anticorrosion and antiwear coatings
3. Evaluation of the performance of coatings
4. Methods for fabrication of anticorrosion and antiwear coatings
5. Corrosion mechanism
6. Coatings for anticorrosion applications
7. Coatings for antiwear application
8. Future perspectives
10. Smart ceramic coatings used in the automotive industry
1. Introduction to surface coatings
2. Various smart ceramic coatings in the automotive industry
3. Summary
11. Visible- and solar-active photocatalytic ceramic coatings
1. State of the art on photocatalytic materials
2. Vis-active photocatalytic materials used in advanced wastewater treatment targeting reuse
3. Concluding remarks
12. Ceramic coatings for semiconductors
1. Introduction
2. Ceramic composites
3. Ceramic coatings
4. Materials coatings for semiconductors
5. EMI shielding mechanism of ceramic coated materials
6. Future perspective
7. Conclusion
13. Ceramic coated surface for corrosion and wear resistance
1. Corrosion and wear
2. Metal-ceramic interface and ceramic coating
3. Protective ceramic coating for various applications
4. Factors affecting ceramic coatings on corrosion resistance
5. Degradation
6. Conclusion
14. Ceramic coatings for membranes
1. Introduction to ceramic membranes and their applications
2. Ceramic membranes for gas separation
3. Coating techniques used for fabrication of ceramic membranes
4. Summary and future perspective
15. Thermal barrier ceramic coatings
1. Introduction
2. Structure of the thermal barrier coatings
3. Fabricating processes of thermal barrier coatings
4. Ceramic materials for TBSs
5. Residual stress in thermal barrier coatings
6. High temperature performance of TBC
7. Summary
16. Nanocomposite ceramic diffusion barrier coatings for nuclear vitrification furnace
1. Introduction
2. Importance of diffusion barrier coatings in nuclear vitrification furnace
3. High temperature ceramic oxides for diffusion barrier coating application
4. Development of diffusion barrier coating by electron beam physical vapor deposition
5. Structural, nanomechanical and tribological behavior of yttria stabilized zirconia coatings
6. Structural, nanomechanical and tribological behavior of Ni-YSZ nanocomposite coatings
7. Interdiffusion effects in a compositionally graded Ni-YSZ coating annealed with and without borosilicate glass
8. Conclusions
17. Flexible ceramics for EMI shielding applications
1. Introduction
2. Overview of EMI shielding theory
3. Measurement methods for EMI shielding
4. Materials used for EMI shielding
5. Ceramic composites for EMI shielding
6. EMI shielding in day-to-day life
7. Conclusions
18. Growth and properties of Functionally graded ceramic coatings deposited by grid-assisted magnetron sputtering
1. Introduction
2. Deposition strategies and techniques to grow functionally graded coatings trough magnetron sputtering and GAMS
3. Characterization techniques of FGCs grown by GAMS
19. Electrical discharge coating with quarry dust powder suspension
1. Overview of electrical discharge coating
2. EDC of tungsten carbide cobalt using waste quarry dust
3. Tribological characteristics of electrical discharge coated layers
4. Conclusions
20. Environmental impacts and benefits of ceramic coatings
1. Introduction
2. Poly-dimethylsiloxanes as a common resins
3. Ceramic materials some common uses in surface coating processes
4. The significance of ceramic coatings
5. Recent increases in the use of advanced ceramic materials
6. Recent applications of surface coatings
7. Surface coating methods
8. Coating techniques for ceramics
9. The properties of ceramics
10. Processing of ceramics
11. Powder preparation
12. Ceramic coatings types
13. Structural ceramics
14. Functional ceramics
15. Applications of zirconia in functional ceramics
16. Features of the various classes of ceramic coatings
17. Conclusions
Index

Ram Gupta

Dr. Ram Gupta is an Associate Professor of Chemistry at Pittsburg State University. He is the Director of Research at the National Institute for Materials Advancement (NIMA). Dr. Gupta has been recently named by Stanford University as being among the top 2% of research scientists worldwide. Before joining Pittsburg State University, he worked as an Assistant Research Professor at Missouri State University, Springfield, MO then as a Senior Research Scientist at North Carolina A&T State University, Greensboro, NC. Dr. Gupta’s research spans a range of subjects critical to current and future societal needs including: semiconducting materials & devices, biopolymers, flame-retardant polymers, green energy production & storage using nanostructured materials & conducting polymers, electrocatalysts, optoelectronics & photovoltaics devices, organic-inorganic heterojunctions for sensors, nanomagnetism, biocompatible nanofibers for tissue regeneration, scaffold & antibacterial applications, and bio-degradable metallic implants.

Affiliations and expertise

Associate Professor, Department of Chemistry, Pittsburg State University, Pittsburg, KS, USA

Amir Motallebzadeh

Amir Motallebzadeh received his Ph.D. in Metallurgical and Materials Engineering from Istanbul Technical University in 2015. During his Ph.D., he studied microstructural characterization and mechanical properties of hardfacing coatings at high temperatures. In 2016, he joined Koç University Surface Science and Technology Center (KUYTAM) as a researcher. His research activities focus mainly on metallic and ceramic thin films, magnetron sputtering, high-entropy alloys, hard facing alloys, surface characterization methods, mechanical properties of coatings and tribology.

Affiliations and expertise

Senior Researcher, Surface Science and Technology Center (KUYTAM), Koc University, Turkey

Saeid Kakooei

Saeid Kakooei is Senior Lecturer at Mechanical Engineering Department, Universiti Teknologi Petronas, Malaysia. His research focuses in the areas of corrosion and failure analysis

Affiliations and expertise

Senior Lecturer, Mechanical Engineering Department, Universiti Teknologi Petronas, Malaysia

Tuan Anh Nguyen

Tuan Anh Nguyen is Principal Research Scientist at the Institute for Tropical Technology, Vietnam Academy of Science and Technology, Hanoi, Vietnam. His research focuses on advanced nanomaterials and nanotechnology for corrosion and materials integrity in transportation systems. His research activities include smart coatings, conducting polymers, corrosion and protection of metals/concrete, antibacterial materials, and advanced nanomaterials.

Affiliations and expertise

Senior Principal Research Scientist, Institute for Tropical Technology, Vietnam Academy of Science and Technology, Hanoi, Vietnam

Ajit Behera

Dr. Ajit Behera is an Assistant Professor in the Metallurgical and Materials Department at the National Institute of Technology, India. He completed his Ph.D. from IIT-Kharagpur in 2016. Dr. Behera has received several prestigious awards, including the National "Yuva Rattan Award" in 2020, the "Young Faculty Award" in 2017, and the "C.V. Raman Award" in 2019. His research interests encompass smart materials, additive manufacturing, 3D & 4D printing, NiTi-alloys, plasma surface engineering, nanotechnology, magnetron-sputtered thin film, cryo-treatment, and the utilization of industrial waste. Dr. Behera has also contributed to the field with the publication of two patents related to smart materials.

Affiliations and expertise

Assistant Professor, Metallurgical and Materials Engineering Department, National Institute of Technology, Rourkela, Odisha, India