Additive Manufacturing of Shape Memory Materials
Techniques, Characterization, Modeling, and Applications
- 1st Edition - October 23, 2024
- Imprint: Elsevier
- Editors: Mehrshad Mehrpouya, Mohammad Elahinia
- Language: English
- Paperback ISBN:9 7 8 - 0 - 4 4 3 - 2 9 5 9 4 - 2
- eBook ISBN:9 7 8 - 0 - 4 4 3 - 2 9 5 9 5 - 9
Additive Manufacturing of Shape Memory Materials: Techniques, Characterization, Modeling, and Applications outlines an array of techniques and applications for additive manufa… Read more
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Request a sales quoteAdditive Manufacturing of Shape Memory Materials: Techniques, Characterization, Modeling, and Applications outlines an array of techniques and applications for additive manufacturing (AM) and the use of various shape memory materials, covering corrosion properties, material sensitivity to thermal, magnetic, and electrical effects, as well as sensitivity of shape memory properties to AM parameters, including part geometry effects and post-process treatments.
Design for AM and a number of different AM methods are discussed, with materials covered including shape memory alloys, shape memory polymers, high-temperature shape memory alloys, and magnetic shape memory alloys. Characterization and modeling methods are also included, as is a chapter dedicated to real-world applications of these production techniques and materials.
Design for AM and a number of different AM methods are discussed, with materials covered including shape memory alloys, shape memory polymers, high-temperature shape memory alloys, and magnetic shape memory alloys. Characterization and modeling methods are also included, as is a chapter dedicated to real-world applications of these production techniques and materials.
- Provides an overview of various shape memory materials, their additive manufacturing techniques and processes, their applications, and opportunities and challenges related to their production and use
- Outlines the thermomechanical and functional properties of shape memory alloys that can be applied to their additive manufacturing processes
- Covers techniques for additive manufacturing of shape memory polymers, shape memory alloys, high-temperature shape memory alloys, and magnetic shape memory alloys
- Discusses characterization, post-processing, modeling, and applications of shape memory materials
Beginner to high-level researchers, students and professionals who are working on and learning about shape memory materials and additive manufacturing technology
- Additive Manufacturing of Shape Memory Materials
- Cover image
- Title page
- Table of Contents
- Copyright
- Contributors
- Preface
- 1 Introduction to additive manufacturing of shape memory materials
- Abstract
- Keywords
- 1 Introduction
- 2 Shape memory materials
- 2.1 SMAs
- 2.2 Shape memory polymers
- 3 SMMs in additive manufacturing
- 4 Classification of AM techniques for SMMs
- 5 Challenges and future trends
- References
- 2 Functional performance of shape memory alloys
- Abstract
- Keywords
- Acknowledgments
- 1 Overview of shape memory alloys
- 2 Functional properties of shape memory alloys
- 2.1 Fundamentals of SME
- 2.2 Superelasticity in SMAs
- 3 Phase transformation in SMAs
- 4 Alloy composition and microstructure
- 4.1 Effects of alloying elements
- 4.2 Microstructure
- 4.3 Influencing factors
- 4.4 Relationship between composition, microstructure, and function in SMAs
- 5 Manufacturing and processing techniques
- 5.1 Melting and casting
- 5.2 Powder metallurgy
- 5.3 Thermomechanical processing
- 5.4 Additive manufacturing
- 5.5 Processing techniques and their influence on SMA properties
- 6 Postprocessing treatments
- 6.1 Types and purposes of postprocessing treatments
- 6.2 Impact on functional performance of SMAs
- 7 Mechanical properties of SMAs
- 7.1 Influence of microstructure and composition on mechanical properties
- 7.2 Influence of composition on mechanical properties
- 8 Thermal properties of SMAs
- 8.1 Heat treatment effects
- 9 Conclusions
- References
- 3 Additive manufacturing of shape memory polymers
- Abstract
- Keywords
- 1 Introduction
- 2 Shape memory polymers (SMPs)
- 2.1 Working mechanism
- 2.2 Types of SMEs
- 2.3 Characterization of shape memory performance
- 2.4 Typical applications
- 2.5 Further remarks
- 3 Additive manufacturing of SMPs
- 3.1 FFF 3D printing
- 3.2 Inkjet 3D printing
- 3.3 DIW 3D printing
- 3.4 DLP 3D printing
- 3.5 Emerging rapid AM technologies
- 4 Design concepts and applications
- 5 Limitations and trends
- 6 Conclusion
- References
- 4 Alloy design for 3D-printed shape memory alloys
- Abstract
- Keywords
- 1 Introduction
- 2 Material selection for 3D printing SMAs
- 2.1 Material selection for 3D printing of NiTi-based SMAs
- 2.2 Material selection for 3D printing of Iron-based SMAs
- 2.3 Material selection for 3D printing of copper-based SMAs
- 3 Approaches to alloy design for AM
- 4 In situ alloy fabrication and modification during AM processes
- 4.1 In situ fabrication and modification of NiTi-based SMAs
- 4.2 In situ fabrication and modification of Fe-based SMAs
- 4.3 In situ fabrication and modification of Cu-based SMAs
- 5 Application of designed SMAs
- 6 Summary, challenges, and future directions
- References
- 5 Additive manufacturing of high-temperature shape memory alloys
- Abstract
- Keywords
- 1 Introduction
- 2 Additive manufacturing of HTSMAs
- 2.1 Historical overview
- 2.2 Process parameters—Inputs
- 2.3 HTSMA properties—Outputs
- 3 Challenges and future trends
- Appendix
- References
- 6 Additive manufacturing of magnetic shape memory alloys
- Abstract
- Keywords
- 1 Introduction to magnetic shape memory alloys
- 1.1 Definitions, properties, and functionality
- 1.2 Applications
- 1.3 Single-crystal manufacturing
- 1.4 Summary of polycrystalline manufacturing methods
- 2 Overview of additive manufacturing of magnetic shape memory alloys
- 3 Powder manufacturing of magnetic shape memory alloys
- 3.1 Ball milling and mechanical alloying
- 3.2 Spark erosion
- 3.3 Atomization
- 4 Laser powder bed fusion (L-PBF)
- 4.1 Effect of printing parameters
- 4.2 Effect of heat treatment
- 4.3 Magnetic-field-induced strain and twin boundary mobility evaluation
- 5 Direct energy deposition
- 5.1 Effect of heat treatment
- 5.2 Remelting and rapid solidification experiments
- 6 Binder jet printing
- 6.1 Effect of powder morphology
- 6.2 Effect of sintering parameters
- 6.3 Mechanical properties and initial modeling
- 7 Material jetting
- 8 Comparison of additive manufacturing methods for Ni–Mn–Ga
- 9 Summary
- References
- 7 E-PBF-based additive manufacturing of shape memory alloys
- Abstract
- Keywords
- 1 Powder bed fusion of metals
- 1.1 Electron beam powder bed fusion (E-PBF) of metals
- 2 E-PBF of SMAs—Process-microstructure-property relationships
- 2.1 Ni-Ti-based SMAs
- 2.2 Other SMAs
- 3 Concluding remarks
- 3.1 Processability and functionality of E-PBF manufactured SMAs
- 3.2 Challenges and prospects
- References
- 8 L-PBF additive manufacturing of shape memory alloys
- Abstract
- Keywords
- 1 Introduction
- 1.1 Principles and fundamentals of the L-PBF process
- 1.2 Microstructure and texture in L-PBF
- 1.3 Powder feedstock in L-PBF of SMAs
- 2 L-PBF of shape memory alloys
- 2.1 L-PBF of NiTi-based SMAs
- 2.2 L-PBF of NiTi lattice structures
- 2.3 L-PBF of copper-based SMAs
- 2.4 L-PBF of Iron-based SMAs
- 3 Common defects in the L-PBF process of SMAs
- 3.1 Porosity and lack of fusion
- 3.2 Formation of cracks, delamination, and residual stress
- 4 Post-processing
- 4.1 Heat treatment
- 4.2 Hot isostatic pressing (HIP)
- 4.3 Surface treatment
- 5 Summary and future trends
- References
- 9 DED-based additive manufacturing of shape memory alloys
- Abstract
- Keywords
- 1 Various types of DED
- 2 DED process of SMAs
- 3 PAW-WAAM challenges
- 4 Microstructure, mechanical, and functional behavior DED SMAs
- 4.1 Properties and characteristics relevant to DED
- 4.2 Post-processing and heat treatment
- 5 Applications and recommendations for future works
- 5.1 4D printing of SMAs with DED
- 5.2 Functional architected structures
- 6 Future direction
- References
- 10 Characterization and postprocessing of additively manufactured shape memory alloys
- Abstract
- Keywords
- 1 Introduction
- 1.1 Strategies in postprocess heat treatments on 3D-printed NiTi
- 2 Effect of heat treatments on NiTi parts produced by L-PBF
- 2.1 Microstructure of heat-treated NiTi parts produced by L-PBF
- 2.2 Functional properties of heat-treated NiTi parts produced by L-PBF
- 3 Heat treatments on NiTi parts produced by DED
- 3.1 Microstructure and functional properties of heat-treated NiTi parts produced by LMD
- 3.2 Microstructure and functional properties of heat-treated NiTi parts produced by EBAM
- 3.3 Microstructure and functional properties of heat-treated NiTi parts produced by WAAM
- 4 Postprocess finishing on additively manufactured NiTi
- 4.1 Hot isostatic pressing
- 4.2 Chemical etching and electropolishing
- 4.3 Ultrasonic nanocrystal surface modification
- 5 Summary and outlook
- References
- 11 Modeling of 3D-printed shape memory alloys
- Abstract
- Keywords
- 1 Introduction
- 2 Modeling of metal additive manufacturing
- 2.1 Problem formulation and numerical methods
- 2.2 Fundamental aspects of modeling MAM processes
- 2.3 Computational challenges
- 2.4 Challenges specific to 3D-printed SMAs
- 3 Physics-based modeling of 3D-printed SMAs
- 3.1 Theoretical background and governing equations
- 3.2 Basics of thermomechanical analysis
- 3.3 Basics of melt pool behavior
- 3.4 Basics of alloy solidification and phase transformation analysis
- 3.5 Physics representation at different scales
- 3.6 Constitutive material modeling issues
- 3.7 Experimental validation techniques
- 4 Data-driven modeling of 3D-printed SMAs
- 4.1 Current research status
- 4.2 ML applications in the preprocessing stage
- 4.3 ML applications in the in situ processing stage
- 4.4 ML applications in the postprocessing stage
- 4.5 Challenges and prospects of ML models in 3D-printed SMAs
- 5 Conclusion and future research directions
- 5.1 Methodological optimization and multiscale modeling strategies
- 5.2 Computational alloy development
- 5.3 Closed-loop control mechanisms
- References
- 12 Application of 3D-printed shape memory alloys
- Abstract
- Keywords
- 1 Introduction
- 1.1 Free recovery
- 1.2 Work output
- 1.3 Restrained recovery
- 1.4 Superelasticity
- 2 Advantages of additive manufacturing of NiTi SMAs
- 3 General requirements for biomedical applications
- 3.1 Biocompatibility
- 3.2 Fatigue properties
- 3.3 Impurity
- 4 L-PBF of NiTi stents
- 5 L-PBF of NiTi SMAs for orthopedic applications
- 5.1 Porous NiTi alloys
- 5.2 Prototypes of the orthopedic implants
- 6 L-PBF of NiTi SMAs for elastocaloric cooling
- 7 Conclusions and perspectives
- References
- Index
- Edition: 1
- Published: October 23, 2024
- Imprint: Elsevier
- No. of pages: 468
- Language: English
- Paperback ISBN: 9780443295942
- eBook ISBN: 9780443295959
MM
Mehrshad Mehrpouya
Mehrshad Mehrpouya earned his Ph.D. degree through a fellowship program from Sapienza University of Rome, Italy. He is currently an Assistant Professor in the Department of Design, Production, and Management (DPM) at the University of Twente (UT). His research interests are directed toward Advanced Manufacturing, 3D/4D Printing, Functional Materials, and modeling.
Affiliations and expertise
Assistant Professor, Department of Design, Production, and Management (DPM), University of Twente (UT), The NetherlandsME
Mohammad Elahinia
Mohammad Elahinia is currently a Professor of Mechanical, Industrial and Manufacturing Engineering (MIME) and also serves as Director of the Dynamic and Smart Systems Laboratory at University of Toledo, where has been a faculty member since 2004. He graduated from Villanova University with an MS degree and from Virginia Tech with a Ph.D. in Mechanical Engineering respectively in 2001 and 2004. Dr. Elahinia’s research interests are in smart and active materials. His current research is focused on additive manufacturing of functional materials such as shape memory alloys for aerospace and biomedical application.
Affiliations and expertise
Professor of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, USARead Additive Manufacturing of Shape Memory Materials on ScienceDirect