Additive Manufacturing of High-Performance Metallic Materials
- 1st Edition - September 19, 2023
- Imprint: Elsevier
- Authors: Robert Pederson, Joel Andersson, Shrikant Joshi
- Language: English
- Paperback ISBN:9 7 8 - 0 - 3 2 3 - 9 1 8 8 5 - 5
- eBook ISBN:9 7 8 - 0 - 3 2 3 - 9 1 3 8 2 - 9
Additive Manufacturing of High-Performance Metallic Materials outlines the state-of-the-art on AM in high performance materials utilizing the two most industrially intere… Read more
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Request a sales quoteAdditive Manufacturing of High-Performance Metallic Materials outlines the state-of-the-art on AM in high performance materials utilizing the two most industrially interesting routes of powder bed fusion (PBF) and directed energy deposition (DED). The book delves into Feedstock, Processing, Monitoring and control, Modeling and simulation, and Surface and thermal post-treatments. It specifically addresses materials and the most relevant and high performance applications, namely Ni-based alloys and Titanium alloys, and also provides insights into potential applications through illustrative case studies. With each chapter contributed by experts in the field, this work will serve as a comprehensive resource for graduate students and practitioners alike.
- Covers the entire value chain relevant to additive manufacturing spanning feedstock, processing, monitoring, post-treatment, testing and applications
- Includes the fundamental understanding of varied associated aspects derived from both extensive experimental knowledge and theoretical investigations
- Addresses key materials relevant to varied high performance applications, namely Superalloys and Ni-based alloys
Post graduate students in engineering mainly, also graduate courses in some cases and also experienced researchers, manufacturing engineers, mechanical and industrial engineers using additive manufacturing, Technology managers and directors of companies interested in additive manufacturing current capabilities
- Cover image
- Title page
- Table of Contents
- Copyright
- Contributors
- Preface
- Chapter 1: Metal additive manufacturing: Motivation, process portfolio, and application potential
- Abstract
- Motivation for AM and materials for metal AM
- Nickel-based alloys
- Chemistry
- Phase constituents
- Titanium alloys
- Advantages and challenges in metal AM
- Processes for metal AM—Powder bed fusion and directed energy deposition techniques
- References
- Chapter 2: Metal powders for additive manufacturing of superalloys and titanium alloys
- Abstract
- Introduction
- Powder manufacturing
- Powder characteristics
- References
- Chapter 3: Wires for metal additive manufacturing
- Abstract
- Acknowledgment
- Introduction
- Wires for AM
- Classification of wires
- Procurement, testing, and delivery of wires
- Summary
- References
- Chapter 4: Processing of high-performance materials by electron beam-powder bed fusion
- Abstract
- Introduction
- Description of the EB-PBF process
- Description of critical process parameters
- Geometry and position-related parameters
- Overview of EB-PBF process physical phenomena
- Nickel-based superalloys in EB-PBF process
- Titanium alloys
- Summary
- References
- Chapter 5: Processing of high-performance materials by laser beam-powder bed fusion
- Abstract
- Introduction
- Process description
- Process parameters
- Defects
- Materials used for LB-PBF process
- Concluding remarks: Challenges, opportunities, and future trends
- References
- Chapter 6: Processing of high-performance materials by laser-directed energy deposition with powders
- Abstract
- Introduction
- Process description
- Interaction between material and L-DED-P process
- Nickel-based superalloys
- Titanium alloys
- Final remarks: Challenges, trends, and opportunities
- References
- Chapter 7: Processing of high-performance materials by laser directed energy deposition with wire
- Abstract
- Introduction
- Process description
- L-DEDw processed metallic materials
- Sustainability of L-DEDw processed materials
- Future directions for Laser DED-w
- References
- Chapter 8: Surface post-treatment of additively manufactured components
- Abstract
- Introduction
- Surface anatomy of AM components and main features
- Surface posttreatment of AM components
- Surface finishing of AM components and their impact on their application performance
- Closing remarks
- References
- Chapter 9: Thermal post-treatment of additively manufactured components
- Abstract
- Introduction
- Motivation for thermal post-treatments
- Stages of post-treatment
- Case studies
- Case studies on post-treatment of nickel-based superalloy
- Case studies on post-treatment of titanium-based alloy
- Summary of chapter
- References
- Chapter 10: Mechanical properties of high-performance AM materials
- Abstract
- Introduction
- Strengthening mechanisms in AM metals
- Anisotropy in deformation and fracture mechanisms
- Fatigue
- Creep and high-temperature properties
- Summary and conclusions
- References
- Chapter 11: Modeling and simulation of microstructures in metal additive manufacturing
- Abstract
- Introduction
- Phenomenological phase transformation modeling
- Cellular automata modeling
- Phase-field modeling
- Mean-field modeling
- General challenges in microstructure modeling
- Summary
- References
- Chapter 12: Process modeling of powder bed and directed energy deposition
- Abstract
- Introduction
- The heat source and its interaction with the metal
- Thermal modeling of metal alloy
- Thermo-fluid modeling of metal alloy
- Concluding remarks
- References
- Chapter 13: Monitoring and control of directed energy deposition using a laser beam
- Abstract
- Introduction
- In-process monitoring of directed energy deposition using a laser beam
- Automatic control of directed energy deposition using a laser beam
- Conclusions and perspectives
- References
- Chapter 14: Nondestructive evaluation of additively manufactured components
- Abstract
- Introduction
- Process defects addressed by NDE
- NDT methods
- Standards related to AM and NDT and probability of detection
- Probability of detection
- Mathematical modeling and application of NDE simulations
- Outlook
- References
- Chapter 15: Applications of additive manufacturing: Selected case studies and future prospects
- Abstract
- Introduction
- CASE 1—Demonstration of laser beam powder bed fusion in space turbine applications
- A low-cost turbine design
- Design for additive manufacturing
- Manufacturing and inspection of burst test hardware
- Burst test as a step in turbine design verification
- Acknowledgments and disclaimer
- CASE 2—Turbine rear structure (TRS) retrofit using the L-DED-p method
- CASE 3—Ariane 6 nozzle extension using the L-DEDw method
- CASE 4—Trent XWB intermediate compressor case using the L-DEDw method
- CASE 5—Fabricated fan case mount ring using the L-DEDw technology
- CASE 6—Milling head in titanium produced via the powder bed fusion-laser beam process
- References
- Index
- Edition: 1
- Published: September 19, 2023
- Imprint: Elsevier
- No. of pages: 578
- Language: English
- Paperback ISBN: 9780323918855
- eBook ISBN: 9780323913829
RP
Robert Pederson
Professor Robert Pederson is professor in Engineering Materials and head of Division of Subtractive and Additive Manufacturing at University West. Robert has 20 years of experience within research and development of advanced metallic materials for aerospace and space applications. He received his PhD in 2004 in a project on titanium alloys in close collaboration with Volvo Aero Corporation (which became GKN Aerospace Engines Systems Sweden in 2012). Between 2004-2016, Robert worked at Volvo/GKN as research cluster leader, company specialist in materials technology, project leader, project manager, and responsible materials application engineer in a number of projects related with civilian aero engines as well as space rocket applications. In 2013 he became Associate Professor (Docent) at Chalmers University of Technology, and in 2015 he became Adjunct Professor at Luleå University of Technology. He has supervised 6 PhD students to doctors degree and is currently supervising 3 PhD students. The research work is focused on exploring and improving the understanding of the relationship between thermo-mechanical processing - microstructure - mechanical properties for titanium alloys and other metallic alloys and the key technologies of welding and additive manufacturing processes used by the aerospace and space industry.
Affiliations and expertise
Professor, Engineering Materials; Head of Division, Subtractive and Additive Manufacturing, University West, SwedenJA
Joel Andersson
Professor Joel Andersson is a Professor in Materials Science and Head of Division of Welding Technology at University West and has extensive experience in superalloy metallurgy. Dr. Andersson has been responsible for research and development of high temperature materials from 2011-2015 at GKN Aerospace Engine Systems in Sweden, while having a part-time senior research position at Chalmers University of Technology in Gothenburg Sweden. Since the beginning of 2016, he has been at University West and currently also holds an adjunct professorship at University of Manitoba, Canada. He has co-authored around 100 papers in peer-reviewed journals and conference contributions and has up-to-date supervised 7 PhD students to doctors degree and is currently supervising 6 PhD students.
Affiliations and expertise
Professor, Materials Science; Head of Division, Welding Technology, University West, SwedenSJ
Shrikant Joshi
Professor Shrikant Joshi has been at University West since Aug 2015, after long stints as a scientist in premier R&D institutions in India following his PhD at University of Idaho, USA in 1989. He has nearly 30 years of experience in fields spanning Surface Engineering, Laser Materials Processing and Additive Manufacturing. Shrikant has led numerous R&D projects that have culminated in many industrial applications, over a dozen patent applications and more than 185 publications in peer-reviewed journals. His current research interests focus on various powder and solution-based thermal spray techniques for varied applications including aerospace coatings, and on additive manufacturing with specific emphasis on post-treatment of Ni-based superalloys.
Affiliations and expertise
Professor, University West, SwedenRead Additive Manufacturing of High-Performance Metallic Materials on ScienceDirect