Additive Manufacturing Materials and Technology

1st Edition - July 17, 2024
Editors: Sanjay Mavinkere Rangappa, Vinod Ayyappan, Suchart Siengchin
Language: English
Paperback ISBN:
9 7 8 - 0 - 4 4 3 - 1 8 4 6 2 - 8
eBook ISBN:
9 7 8 - 0 - 4 4 3 - 1 8 4 6 3 - 5

Additive Manufacturing Materials and Technology discusses recent developments and future possibilities in additive manufacturing. The book focuses on advanced technolog… Read more

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Additive Manufacturing Materials and Technology discusses recent developments and future possibilities in additive manufacturing. The book focuses on advanced technologies and materials, with chapters centered on shape memory materials, alloys and metals, polymers, ceramics, thermosets, biomaterials, and composites. Fiber-reinforced materials are covered as well, as are the lifecycle and performance criteria of 3D printed materials. Other chapters look at the various applications of these materials and processing techniques, covering their use in the aerospace and automotive sectors, construction, bioengineering, and the pharmaceutical industry.

Various additive manufacturing techniques such as electron beam melting, selective laser melting, laser sintered, fused deposition, and more are also studied.

Cover image
Title page
Table of Contents
Copyright
List of contributors
Preface
1. Introduction and main principles in additive manufacturing
Abstract
1.1 Introduction
1.2 Requirements and recommendations for the design of parts by additive manufacturing (ISO/ASTM 52910:2018)
1.3 Classification of processes and materials
1.4 Additive manufacturing advantages and drawbacks
1.5 Market evolution and fields of application
1.6 Conclusions
References
2. Material advancements and standards in additive manufacturing materials: polymers, metals, and composites
Abstract
2.1 Introduction
2.2 New polymers and polymer composites for additive manufacturing
2.3 New metals and metal composites for additive manufacturing
2.4 Standards in additive manufacturing
2.5 Conclusions and future development
References
Further reading
3. Smart functional and shape memory materials
Abstract
3.1 Introduction
3.2 Three-dimensional-printed shape memory polymer
3.3 Classification and mechanism of shape memory polymers
3.4 Conclusions and future perspectives
Acknowledgments
References
4. Additive manufacturing in automotive and aerospace technologies: advancements, applications, and case studies
Abstract
4.1 Introduction
4.2 Role of additive manufacturing
4.3 Advancement in additive manufacturing
4.4 Aerospace and automobile sector’s requirements and opportunities for additive manufacturing
4.5 Additive manufacturing applications based on automobile and aerospace specifically
4.6 Case studies
4.7 Conclusion
References
5. Ceramics and ceramic composites: material technologies, applications, and case studies
Abstract
5.1 Introduction
5.2 Additive manufacturing technologies for ceramics and their composites
5.3 Case studies
5.4 Future perspectives
References
6. Challenges in making filaments for fused filament fabrication 3D printers
Abstract
6.1 Introduction
6.2 Filament fabrication process
6.3 Composite filament fabrication
6.4 Filament extrusion challenges and troubleshooting
6.5 Conclusion
References
7. Failure models for fused filament fabrication 3D-printed specimens
Abstract
7.1 Introduction
7.2 Failure prediction approaches in fused filament fabrication
7.3 Macromechanical analysis of fused filament fabrication parts using the classical laminate theory
7.4 Compliance matrix transformation
7.5 The prediction of Young’s modulus for fused filament fabrication specimens
7.6 Analytical models for strength prediction of fused filament fabrication specimens
References
8. 3D printing of thermosets and their corresponding composites
Abstract
8.1 Introduction
8.2 Thermoset additive manufacturing techniques
8.3 VAT photopolymerization
8.4 Material extrusion-based systems
8.5 Extrusion-based processed composites
8.6 Conclusion
References
9. Additive manufacturing of fiber-reinforced thermoplastic composites: advances, challenges, and prospects
Abstract
9.1 Introduction
9.2 Fused deposition modeling 3D printing of polymers: advantages and challenges
9.3 Additive manufacturing of fiber-reinforced thermoplastic composites
9.4 Common defects in fused deposition modeling printed parts
9.5 Treatment processes
9.6 Conclusion
References
10. Pharmaceutical technologies and applications over additive manufacturing
Abstract
10.1 Introduction
10.2 The additive manufacturing process and raw materials for pharmaceuticals
10.3 Pharmaceutical technologies in 3D printing oral devices
10.4 Regulatory perspectives and the current state of 3D printing pharmaceuticals
10.5 Conclusion
10.6 Future perspective
References
11. Bio-based additive manufacturing: an overview
Abstract
11.1 Introduction
11.2 Porous ceramics
11.3 Metals
11.4 Polymers
11.5 Conclusions and future perspectives
References
12. 3D printing of biomaterials for tissue engineering: current trends and technological breakthroughs
Abstract
12.1 Introduction
12.2 Biomaterials and 3D bioprinting techniques used in tissue engineering
12.3 Application of biomaterials
12.4 Conclusions and future perspectives
References
13. Role of 3D printing in sports and prosthetics
Abstract
13.1 Introduction—the paralympic movement
13.2 Importance of sports for people with disabilities
13.3 Difficulties faced by para-athletes
13.4 Technological developments in sports-specific prosthesis: the need for 3D printing in sports
13.5 3D printing and prosthetics
13.6 Basic 3D printing technology
13.7 Types of 3D printers
13.8 Customization
13.9 Rapid prototyping and quick production
13.10 Planning of surgery
13.11 3D printing and its application in orthopedic trauma
13.12 Technology doping
13.13 Recent advances
References
Chapter 14. Design for additive manufacturing of cellular structures
Abstract
14.1 Introduction
14.2 Design for additive manufacturing
14.3 Cellular structure design and development
14.4 Design methods
14.5 Method of designing functionally graded structures
14.6 Applications of cellular/lattice structures
14.7 Challenges in cellular structure research
14.8 Summary
References
15. Medical applications of additive manufacturing
Abstract
15.1 Introduction
15.2 Interventional planning
15.3 Simulation and medical education
15.4 Tissue engineering
15.5 Drug delivery
15.6 Integrated 3D printing
15.7 3D printing in the medical industry
15.8 Conclusion
References
16. 3D Printing in the management of complex congenital heart disease
Abstract
16.1 Introduction
16.2 Creating a 3D printed heart model
16.3 Medical imaging techniques
16.4 Unique considerations of printing a 3D heart model
16.5 Application
16.6 Limitations
16.7 Future of management: personalized medicine in congenital heart defect
References
17. Metallic and bone tissue advancements: materials, applications, and case studies
Abstract
17.1 Introduction
17.2 Materials and fabrication process
17.3 Applications of bone implants
17.4 Perspective and future directions
17.5 Conclusion
References
18. Life cycle assessment and economics of additive manufacturing processes
Abstract
18.1 Introduction
18.2 Life cycle assessment of additive manufacturing processes
18.3 Economic assessment of additive manufacturing processes
18.4 Discussion
18.5 Conclusion
Acknowledgments
References
19. Additive manufacturing of Zr and Zr alloys for the nuclear power sector and biomedical industry
Abstract
19.1 Introduction
19.2 Additive manufacturing of Zr and Zr alloys for the nuclear power sector
19.3 Additive manufacturing of Zr and Zr alloys for the biomedical industry
19.4 Challenges and opportunities for the additive manufacturing of Zr and Zr alloys
19.5 Concluding remarks
Acknowledgments
Conflicts of interest
References
20. Role of additive manufacturing in defense technologies: emerging trends and future scope
Abstract
20.1 Introduction
20.2 Materials in additive manufacturing for defense technologies and products
20.3 Design factors in additive manufacturing for defense technology
20.4 Additive manufacturing technologies for the development of defense technologies, tools, and products
20.5 Advantages of additive manufacturing in the defense industry
20.6 Challenges of additive manufacturing in defense technology
20.7 Future outlooks
20.8 Conclusions
References
21. Additive manufacturing’s future prospects and challenges
Abstract
21.1 Introduction
21.2 Current limitations to the development of additive manufacturing processes and opportunities
21.3 Perspectives of additive manufacturing growth
21.4 Development expectations according to each class of materials
21.5 Conclusions
References
Index

Sanjay Mavinkere Rangappa

Dr. Sanjay Mavinkere Rangappa is a Principal Research Scientist, Associate Professor, and Advisor at King Mongkut’s University of Technology North Bangkok (KMUTNB). He holds a Ph.D. in Mechanical Engineering Science from Visvesvaraya Technological University, India, and completed postdoctoral research at KMUTNB. An Associate Editor for Heliyon (Elsevier) and Frontier Materials, he has reviewed for 200+ journals and edited 45 books. With 350+ publications and 25,000+ citations, he is among Stanford University’s Top 2% Scientists (2019–2022). His research focuses on natural fiber composites and advanced materials. He has received multiple international awards and patents.

Affiliations and expertise

Principal Research Scientist/Associate Professor , Natural Composites Research Group Lab, King Mongkut's University of Technology North Bangkok, Thailand

Vinod Ayyappan

Vinod Ayyappan is a research fellow at Department of Materials and Production Engineering (MPE), The Sirindhorn International Thai – German Graduate School of Engineering (TGGS), King Mongkut's University of Technology North Bangkok. He has published more than 20 articles in various articles in SCI and Scopus indexed Journals including Elsevier, Taylor & Francis, Springer, Sage etc. His current research areas include Additive manufacturing, Advanced material technology, Natural Fiber composites, and Polymer Composites.

Affiliations and expertise

Research fellow, Department of Materials and Production Engineering (MPE), King Mongkut's University of Technology North Bangkok. The Sirindhorn International Thai – German Graduate School of Engineering (TGGS), North Bangkok, Thailand

Suchart Siengchin

Prof. Dr.-Ing. Habil. Suchart Siengchin is President of King Mongkut’s University of Technology North Bangkok (KMUTNB). He holds degrees in Mechanical Engineering, Polymer Technology, and Material Science from German universities and earned his Ph.D. from the University of Kaiserslautern. He completed postdoctoral research at Kaiserslautern and Purdue University. A full professor at KMUTNB, he has received multiple Outstanding Researcher Awards. His research focuses on polymer processing and composite materials. He has authored over 350 journal articles and edited 30 books. Recognized among the world’s top 2% scientists by Stanford University (2020–2024), he also serves as Editor-in-Chief of KMUTNB IJAST.

Affiliations and expertise

President, King Mongkut's University of Technology North Bangkok, Thailand, Department of Materials and Production Engineering (MPE), The Sirindhorn International Thai – German Graduate School of Engineering (TGGS), Thailand

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Additive Manufacturing Materials and Technology

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Institutional subscription on ScienceDirect

Sanjay Mavinkere Rangappa

Vinod Ayyappan

Suchart Siengchin